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MJ62-170, MJ62-190 SYNERGY
Operator’s Manual and Parts List
WARNING
Read this instruction manual thoroughly before using
your machine and follow all safety precautions.
Страница 1: ...www major equipment com MJ62 170 MJ62 190 SYNERGY Operator s Manual and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety precautions ...
Страница 2: ...bus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and the technical data contai...
Страница 3: ...duct Specifications 7 EEC certificate of conformity for machines 8 Machine Safety Labels 9 Key to Main Parts 10 Blade Rotation 11 Blade system 12 Drive line gearboxes 12 Operating the Machine Attaching machine to the Tractor 13 Transport Position 14 Operating the Machine Mowing 15 Roller and Castor wheels adjustment 16 Attaching hydraulic hoses to the tractor RANSOMES model only 17 AVANT hydraulic...
Страница 4: ...3 MJ62 190 Synergy Mower 26 Roller End Parts List 29 Wheel assembly RM2 CW GA01 MJ35 MJ61 MJ62 models 30 PTO shafts MJ61 MJ62 30 Tractor Linkage arms MJ35 MJ61 MJ62 models 30 MJ62 Blade Assemblies 31 LF205 205 871 1 47 34 LF205T 205 873 1 47 35 MJ40T4 347 803 1 47 1 36 ...
Страница 5: ... dealer or MAJOR The operator is solely responsible for the safe use and maintenance of the machine The machine must only be operated by a competent and skilled person Setting up and adjustment must only be carried by the operator Do not let a third party person to adjust or modify the machine in any way Intended use This machine is a grass cutting machine and designed for cutting grass Moreover i...
Страница 6: ...afety The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Hazards associated with operating Grass Cutting Machinery Shear Hazard Shear hazards are created when the edges of two objects move toward or next to each other closely enough to cut relatively soft material This ...
Страница 7: ...nds because a fine jet of hydraulic fluid can pierce the skin Slips Trips and Falls Hazard Slips and falls often result from 1 Slippery footing on the ground 2 Cluttered steps and work platforms The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on and around equipment Noise Hazard Please note that the machine is normally used outdoors...
Страница 8: ...TO input is specified in the Product Specifications section of this booklet Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitable PTO could easily break The tractor PTO shaft length may be altered to suit the individual tractor model When the machi...
Страница 9: ... installed correctly and easily seen by the drivers of other vehicles Bystanders must not be allowed to lean against or climb onto the machine during transport or while working Do not allow bystanders to ride on the machine Maximum transport speed of the implement is limited to 25 30km h depending on the model of the machine observe safety labels on the machine Trailed Machines only if applicable ...
Страница 10: ...me Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present the operator is fully aware of the operations of the machine Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement An unlocked shaft could slip out of position causing notable mechanical...
Страница 11: ...______________________ Serial No ______________________________ Date of Purchase ______________________________ Dealer Name ______________________________ Dealer Telephone ______________________________ Product Specifications The machine is propelled by using a 6 spline 1 3 8 PTO shaft provided with the machine Model MJ62 170 MJ62 190 Overall Width 1 79m 2m Height 0 54m 0 54m Depth 1 1m 1 1m Worki...
Страница 12: ...HINERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN 745 Agricultural Machinery Rotary Mowers and Flail Mowers Safety EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached b...
Страница 13: ...n to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards To avoid injury read the manual Check tightness of the transmission bolts Rotating blade hazard High oil pressure hazard PTO entanglement hazard keep clear of PTO drives Maximum PTO input Grease points ...
Страница 14: ...t com 10 1 3 7 5 2 9 4 2 9 6 8 Key to Main Parts 1 Body 2 Drivetrain cover 3 Wheel 4 Gearbox PTO cover 5 Castor wheel bracket 6 Rear roller 7 Adjustable castor yoke 8 Roller height adjuster rod 9 Roller height indicator ...
Страница 15: ... JOHN DEERE TYM KUBOTA RANSOMES SHIBAURA NEW HOLLAND TYM standard T BOX CUT 65mm OFF SHAFT L BOX Anti Clk PTO John Deere T BOX CUT 65mm OFF SHAFT L BOX Anti Clk PTO John Deere Blade Rotation Blade rotation viewed from underside ...
Страница 16: ...8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 5 Blade back bolt 6 Blade back spacer Blade system Full breakdown of the blade assembly is provided in the Spare Parts section of this booklet Drive line gearboxes Oil filler plug Oil level plug Primary gearbox Rotor gearbox Oil level plug Oil filler plug ...
Страница 17: ...bracket 2 2 Rest tractor arms 1 inside teh linkage bracket 2 and secure the position with pin 3 3 Before connecting the PTO shaft 4 to the tractor check for length as previously described in this booklet 4 Ensure PTO check chains 5 are anchored to prevent PTO guarding from rotating 5 If the machine has hydraulic hoses connect them to the appropriate connection Anti flip bushing Ensure that anti fl...
Страница 18: ...haft is disconnected 1 Check machine is hitched to the tractor as described Ensure the tractor parking brake is applied 2 Ensure moving parts become still then transform the machine into transport position by hydraulic control 3 During the transport and any time the machine shall be raised the raising device shall be adjusted to assure that the machine is at least 250mm over the ground Transport P...
Страница 19: ...the tractor and the machine Ensure the machine is attached correctly to the tractor as previously described Always start up the tractor PTO at a low RPM Build up to operating speed select a suitable forward gear proceed to cut grass 1 Hitch the machine as outlined in the previous section Ensure bystanders are clear from the machine cannot be hit with debris expelled from the machine 2 Check PTO sh...
Страница 20: ...move it 3 Depending on the desired cutting height place Spacers C above or below Castor Arm D 4 When adjustment is complete relocate Castor Yoke B and secure it with Bolt A 5 Repeat this procedure for the other wheel Roller To adjust the height of the roller follow this procedure at both sides of the roller 1 Loosen Bolts B and C Note You do not have to remove these bolts half of the turn will suf...
Страница 21: ... see separate sheet provided with this manual for hydraulic hoses connection information With the tractor linkage arm in lowered position and the machine set on level ground make sure that the linkage bolt is located in the middle of the slotted hole This will provide flotation during mowing Ensure that there is space between the machine and the linkage arms Avoid bulldozing the ground 1 Linkage b...
Страница 22: ...king brake and disengage the PTO An example of such emergency situation is the complete blockage of the machine in the field To clear out the blockage follow the safety steps described above and clear out the blockage Ensure there are no ropes twines or wires wrapped around the rotors Machine storage To prolong the life of your machine it is recommended to store it in a dry environment Prior to pa...
Страница 23: ...st be checked daily Air pressure within pneumatic tyres must be maintained at 2 Bar Solid wheels must be checked for wear and damage and if necessary replaced immediately ENSURE BLADE ROTATION AND TIMING IS CORRECT AFTER SERVICING TRANSMISSION Pay attention when servicing or detaching components from the machine Subassemblies and parts e g blade assemblies gearboxes rollers guards skids wheels etc...
Страница 24: ...ricant Excessive grass debris build up around gearbox Remove grass etc from machine Blade bullets is scalping ground Mower too low Raise mower reset wheels Field is ridged Cut field at a different angle Field is too wet Stop and wait until it is dried Mower will not cut Shear bolt sheared Install new shear bolt Blades bullets wear too fast Cutting in sandy conditions Increase cutting height Cuttin...
Страница 25: ...ough in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts ...
Страница 26: ...lent Use gear oil which conforms to 85W 140 standards Grease points Initially 25 hours 40 hours 80 hours 400 hours All PTO Shaft Yoke Ends PTO tubes Roller 2 Roller height adjuster 2 x 2 Castor wheel pivot 2 Castor wheel axle 2 Check oil levels in the gearboxes Replace oil in gearboxes ...
Страница 27: ...ROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD 64 31 32 48 28 56 36 38 13 48 27 54 7 50 33 53 48 48 48 33 44 40 30 40 45 51 41 48 50 48 14 10 12 33 170 SYNERGY NR Drawn Date Rev Sheet Drawing No Title Scale 0 uantity MJ62 170 Stock Code www major equipment com MAJOR THE INFORMATION CONTAINED IN THIS DRAWING IS THE ...
Страница 28: ...RMISSION OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD 59 39 20 62 21 43 60 37 8 37 6 55 48 41 67 25 26 25 Drawn Date Rev Drawing No Title Scale Quantity Stock Code www M THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY OF MAJOR EQUIPMENT INTL LTD ANY REPRODUCTION IN PART O...
Страница 29: ...R DIA 35 2 30 RM2 B019 NYLON GUARD ROLLER 1 31 RM2 L018 ARM STOP 2 32 23341080055 M8 RIVNUT HEX 4 33 465684 DIA 14mm INSERT 16 34 5 8F 5 8 FINE NYLOC NUT 12 MJ62 170 Parts List 35 58x2FBZP 5 8 x2 FINE BOLT 12 36 74 CAT 1 PIN DIA 19x102mm 2 37 851 GREASE NIPPLE M8x1 25 STR 4 38 AN099 10 LINCH PIN DIA 9 5 2 39 CW39174 DISC SPRING 39x17x4 YELLOW 6 40 FWM10 M10 FLAT WASHER 8 41 FWM12 M12 FLAT WASHER 1...
Страница 30: ...ent com 26 14 33 12 44 30 45 48 41 49 48 50 63 31 32 11 36 38 55 28 48 48 48 52 53 27 48 33 6 40 10 33 DRIVE DETAIL 1 10 16 47 18 18 19 1 34 42 42 35 64 44 19 19 18 19 18 62 43 65 15 17 15 2 3 2 MJ62 190 Synergy Mower ...
Страница 31: ...www major equipment com 27 13 48 41 48 52 23 9 60 29 48 56 22 39 57 51 7 5 8 48 41 50 24 44 46 58 39 20 61 21 43 59 37 8 37 4 54 48 41 66 25 26 25 ...
Страница 32: ... 150 TR07 TROUGH BUSH 4 28 MJRC 114 COUPLING BUSHING 2 29 RM RSN3 SHAFT COLLAR DIA 35 2 30 RM2 B019 NYLON GUARD ROLLER 1 31 RM2 L018 ARM STOP 2 MJ62 190 32 23341080055 M8 RIVNUT HEX 4 33 465684 DIA 14mm INSERT 16 34 5 8F 5 8 FINE NYLOC NUT 12 35 58x2FBZP 5 8 x2 FINE BOLT 12 36 74 CAT 1 PIN DIA 19x102mm 2 37 851 GREASE NIPPLE M8x1 25 STR 4 38 AN099 10 LINCH PIN DIA 9 5 2 39 CW39174 DISC SPRING 39x1...
Страница 33: ...CLIP 1 4 30x62 WIPE SEAL 915PG30 1 5 M12x30SK M12x30 SOCKET HEAD SCREW 4 6 M8x12SK M8x12mm SOCKET HEAD 12 9 1 7 RM 04NUT NUT WASHER WELDMENT 1 8 RM 04REH ROLLER END HOUSING 1 9 RM 04REP ROLLER END PLATE 1 10 RM 04RES ROLLER END SHAFT 1 11 RM RSN3 SHAFT COLLAR DIA 35 1 12 S1500 SPLIT PIN 1 8 x1 1 2 1 13 S851 GREASE NIPPLE M8x1 25 STR 1 14 SWM12 M12 SPRING WASHER 4 ...
Страница 34: ... CW GA01 MJ35 MJ61 MJ62 models Item Part No Description Qty 1 RM2 CWY CASTOR WHEEL MOUNT 1 2 MJCW GS GA MOULDED RUBBER WHEEL 1 3 RM2 L019 HEIGHT ADJUSTOR NYLON 4 4 RM2 L020 CASTOR TOP 1 5 RM2 L021 1 2 HEIGHT ADJUSTOR NYLON 2 6 3026DU 30x34x26 FLANGE BUSH 2 7 851 GREASE NIPPLE M8x1 25 STR 1 8 DSW34 DISC SPRING 34x16 3 x2 1 9 FWM30 M30 FLAT WASHER 1 10 M16x40SZP M16x40 SET BOLT 1 PTO shafts MJ61 MJ6...
Страница 35: ...MISSION OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK 1FIX FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD SEE NOTE 1 5 640 101 72 11 9 3 5 8 4 7 11 9 1 6 5 11 2 MJ62 Blade Assemblies 640 BLDXS L MJ62 170 640 BLDXS R MJ62 170 Item Part No Description Qty 1 BLD 25025 OVLS OVERLAP BLADE 2 2 DISC NC01 SYNERGY NUT CAP 1 3 BLD 21025 AC BLA...
Страница 36: ... 10 FW1 7 DIA 1 THIN FLAT WASHER 2 11 FWM12 M12 FLAT WASHER 4 12 M16 M16 NYLOC NUT 4 Item Part No Description Qty 1 BLD 25025 OVLS OVERLAP BLADE 2 2 SYN BM01 SYNERGY BLADE MOUNT 1 3 DISC NC01 SYNERGY NUT CAP 1 4 BLD 24225 C LCK BLADE 242xDia 25 Clk 2 5 BLDB 315 25 SY STP1 BLADE STOP SPACER 2 6 BS 2507 03 THREADED BLADE SUPPORT 4 7 1 2F 1 2 FINE NYLOC NUT 4 8 12x134FBZP 1 2 x1 3 4 FINE BOLT 4 9 DSW...
Страница 37: ...OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK 1FIX FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD SEE NOTE 1 5 686 106 77 16 8 4 5 3 9 11 5 1 9 11 7 6 3 1 10 2 680 BLDTXS R MJ62 190 680 BLDTXS L MJ62 190 Item Part No Description Qty 1 BLD 25025 OVLS OVERLAP BLADE 2 2 DISC NC01 SYNERGY NUT CAP 1 3 BLD SY20 0AC Twist Blade 230xDia 25 A...
Страница 38: ...g 6208 2 11 LF135 1 8 2 2 00515 Castle Nut 1 12 LF135 2 8 3 2 00409 Washer 1 13 LF135 19 8 4 1 00993 Key 1 14 M10x20SZP 8 11 00054 Bolt 1 15 LF135 6 8 5 1 00030 Snap Ring 1 16 LF135 3 8 5 3 00955 Snap Ring 1 17 85200648 Circlip 1 18 LF135 13 8 6 6 00201 Plug 2 19 40X80X12V 8 7 1 01171 Double Lip Seal 1 20 T4A 1 8 7 3 00055 8 7 3 01172 Double Lip Seal 1 21 LF135 26 LF205EP 0 141 1300 00 Cover 1 22 ...
Страница 39: ...stle Nut LF135 1 1 12 8 3 2 00409 8 3 2 00409 Bolt Washer LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key 10x8x30 LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring LF135 6 1 16 8 5 2 00955 8 5 2 00955 Snap Ring LF135 3 1 17 85200648 8 5 2 00648 LF205 17 Circlip 1 18 LF135 13 8 6 6 00201 Plug 1 19 LF135 5 8 7 1 00748 Double Lip Seal 40X80X12V 1 20 T4A 1 8 7...
Страница 40: ...MJ40T4 347 803 1 47 1 www major equipment com 36 ...
Страница 41: ...istered when sold to ensure that you receive the correct warranty cover and service bulletins To register your machine for warranty please go to the SALES SUPPORT section of our website www major equipment com and enter your details ...
Страница 42: ...ajor equipment com UK Office Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 ukinfo major equipment com Netherlands Office Major Equipment Intl Ltd EU Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 euinfo major equipment com MAJOREQUIPMENT www major equipment com ...
