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5

PTO Shaft Safety

Maximum PTO input is specified in the Product Specifications section of this booklet. Contact your nearest dealer or 

a specialised retail outlet if the PTO must be replaced with a longer one, since this must belong to the same power 

category and possess the same characteristics. An unsuitable PTO could easily break.
 

The tractor PTO shaft length may be altered to suit the individual tractor model. When the machine is in operation, the 

PTO shaft should have a minimum 1/3 engagement as shown in the diagrams.  After the machine has been hitched to 

the tractor, it should be checked in various positions that the drive line is the correct length. If the PTO is too short and 

tends to slip out of place, it must be replaced with a longer one.

Driving Safely on Public Roads

Check the local Highway Code regulations before driving the tractor on public highways with an implement attached. 

Check the reflectors, hazard flashers and/or projecting load indicators are installed when required and efficient. These 

indicators must be installed correctly and easily seen by the drivers of other vehicles.

Bystanders must not be allowed to lean against or climb onto the machine during transport or while working. Do not 

allow bystanders to ride on the machine.

MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30 km/hr (18 MPH)

If the PTO shaft is too long, it should be shortened in the following way:

•  Set the machine at a minimum distance from the tractor, then brake the tractor and 

switch off the engine.

•  Separate the two halves of the PTO. Insert the female part into the tractor PTO and the 

male part into the machine PTO, checking that the position is correct by means of the 

fixing pins.

•  Line up the two halves of the PTO together, keeping them parallel.

•  Using a felt tip pen, match mark the place where the two halves must be shortened as 

shown. 

• 

First cut shield “1” and use part “2” as a reference to cut the splined shaft.

•  Proceed in the same way for the second half.

•  Trim and chamfer the two cut ends of the PTO and clean off all swarf   and shavings.

• 

Grease the two profiles and join the two halves of the PTO together.

•  Mount the PTO shaft and check that its length is correct as before.

General safety instructions

Precautions to be taken while working with the machine:

1. Do not operate the machine when you are tired;

2. Before starting mowing, make sure that the area is clear of people or animals.

3. Before starting adjusting the machine, it is mandatory to disconnect the PTO, to turn off the engine of the tractor, apply 

handbrake and wait for the turning parts to become still and placed on the ground.

4. It is mandatory to read all the safety requirements and the operator’s manual of the machine.

5. If you are not sure how to use the machine, please contact the manufacturer or the dealer.

Trailed machine operation.

Ensure that the  PTO doesn’t catch the wheel 

of the tractor when turning sharply.

Содержание 12000FW-HD

Страница 1: ...MAJOR RANGE OF FLEX WING TOPPERS 12000FW HD and 18000FW HD Operator Manual Parts List...

Страница 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the prod...

Страница 3: ...transmission 4 PTO Shaft Safety 5 Driving Safely on Public Roads 5 Operating the Machine Inspections before Use 6 Key to Main Parts 7 Starting Regulations 7 Hitching to the Tractor 7 Operating the Ma...

Страница 4: ...9 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessme...

Страница 5: ...s booklet and driven by an adequate drive line of the tractor PTO All other use is strictly prohibited Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer f...

Страница 6: ...O entanglement hazard keep clear of PTO drives Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential...

Страница 7: ...ment and attempt to clean or adjust a machine before components have completely stopped moving Shear bolt protection device in PTO shaft shears the mowing parts are still spinning but the primary PTO...

Страница 8: ...nd the wings need to be raised lowered the operator must not leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab or carrying out ma...

Страница 9: ...shaft is too long it should be shortened in the following way Set the machine at a minimum distance from the tractor then brake the tractor and switch off the engine Separate the two halves of the PT...

Страница 10: ...x Oil filler Oil drain Oil level Oil level plug Oil filler plug 2 Grease the PTO shaft universal joints drive shaft bearing and carrying arm pivots 3 Re sharpen old blades with a grindstone if necessa...

Страница 11: ...ft Wing Lock Floatation restrictor Primary PTO Shaft Hitching to the Tractor ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING UNHITCHING THE IMPLEMENT THIS WILL PRE VENT DANGEROUS MOVEMENT NVER ALLOW ANYO...

Страница 12: ...R Topper is designed to operate at a max 540 rpm Always operate on level ground when connecting disconnecting the implement This will prevent dangerous movement 2 Never allow anyone to stand between t...

Страница 13: ...heel Assembly The wheel assembly is not suitable for reversing Place the pin in the appropriate location for either transport or mowing Transport Position Transport Position Mowing Position Topper Bod...

Страница 14: ...uts and bolts in the transmission including Rubber couplings Star Drives PTO Shafts and Gearboxes should be checked for tightened after mowing at the following intervals 1st 50 Acres 1st 100 Acres 1st...

Страница 15: ...ing in sandy conditions Increase cutting height Cutting in rocky conditions Increase cutting height Blades hitting ground Increase cutting height Mower seems to require excessive power Advancing into...

Страница 16: ...16 FLAT WASHER 4 10 LC2700 TRIANGLE REFLECTOR 2 11 LC360 LAMP 2 12 M12 M12 NYLOC NUT 4 13 M12x30SZP M12x30 SET BOLT 4 Item Part No Description Qty 14 M16 M16 NYLOC NUT 2 15 M16x75BZP M16x75 BOLT 2 16...

Страница 17: ...YLOC NUT 20 19 58x2FBZP 5 8 x2 FINE BOLT 8 20 58x512FBZP 5 8 x5 1 2 FINE BOLT 4 21 8SM14 DIA 1 1 4 BUSHx1 3 4 4 Item Part No Description Qty 22 DRV 6S 52DC 6 SPLINE 52mm DRIVE 4 23 FWM16 M16 FLAT WASH...

Страница 18: ...WING 1 3 951V2 D BL 951 BLADE Anti_Clk 1 4 951V2 D BR 951 BLADE Clk 1 5 SLH16AS SKID OFFSET 1 6 1 2F 1 2 FINE NYLOC NUT 6 7 12W3 G002 SKIRT BODY 2 8 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 6 9 19...

Страница 19: ...T THIN 1 3 9 1500 SPLIT PIN 1 8 x1 1 2 1 3 10 TWA 052 TOPPER 4 STUD AXLE HUB 1 3 11 TWA 056 HUB SHAFT FOR 17570R14 1 4 175X14W 175 X 14 WHEELS 1 Item Part No Description Qty 5 3546 LINCH PIN DIA 9 5 1...

Страница 20: ...9GT USS UNDER SOLE SKID 1 5 9GTB A SWING BLADE Anti Clk 2 6 BLDB 335 BLADE BACK 335 CTR 2 7 DF BMP J205 G BOX BLADE MOUNT 1 8 FWM20 M20 FLAT WASHER 4 9 M20 M20 NYLOC NUT 2 10 M20x60BZP M20x60 BOLT 2...

Страница 21: ...Under sole skid 5 DF BMP BLADE MOUNT 6 FWM20 M20 Flat Washer 7 GM26 BLADE BACK 2 8 M20 M20 NYLOC NUT 9 M20X60BZP M20x60 BOLT 10 NTSB10A SWING BLADE Anti Clk 10 8SM9 1 SWING BLADE Clk 11 12T BBS BLADE...

Страница 22: ...8 3 2 00531 Flat Washer 21x37x3 1 11 0 102 7500 00 Shim Kit 30 3x44 1 12 LF135 2 Flat Washer 25x44x4 1 13 LF135 1 Castle Nut M24x2 1 14 1 135 7100 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 0074...

Страница 23: ...LF135 21 Bearing 6007 35x62x14 1 9 LF135 15 Bearing 6207 1 10 LF135 9 Bearing 6208 2 11 LF135 1 Castle Nut 1 12 LF135 2 Washer 1 13 LF135 19 Key 1 Item Part No Description Qty 14 M10x20SZP Bolt 1 15...

Страница 24: ...13 LF135 1 Castle Nut M24x2 1 14 1 135 7100 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 00748 Dust Lip 40x80x12 1 16 8 0 9 01049 Roller Bearing 30306 30x72x20 75 1 Item Part No Description Qty 1...

Страница 25: ...lat Washer 25x44x4 1 13 LF135 1 Castle Nut M24x2 1 14 1 135 7100 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 00748 Dust Lip 40x80x12 1 Item Part No Description Qty 16 8 0 9 01049 Roller Bearing 3...

Страница 26: ...ck 90 1 3 123RM HOSE C 1 4 x1020mm Str to Block 90 1 4 123RM HOSE D 1 4 x1800mm Str to Block 90 1 5 123RM HOSE E 1 4 x1420mm Str to Block 90 1 6 123RM HOSE F 1 4 x1020mm Str to Block 90 1 Item Part No...

Страница 27: ...www major equipment com 23...

Страница 28: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 29: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

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