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Second Edition 2008

of this book may be reproduced in any form

without written consent of the publisher.

All inquiries should directed to: Albie Barden,

Maine Wood Heat Company, Inc., 254 Fr. Rasle Rd.,

Norridgewock, Maine 04957

Book Design: Joseph Conway

Cover Photo and oven: Scott Barden, Michael Scholz Albion Bread Co.

Содержание LE PANYOL 66

Страница 1: ...Construction of the Le Panyol Wood Fired Oven...

Страница 2: ...he contents of this book may be reproduced in any form without written consent of the publisher All inquiries should directed to Albie Barden Maine Wood Heat Company Inc 254 Fr Rasle Rd Norridgewock M...

Страница 3: ...l ovens and the legacy of the Roman Empire 7 Le Panyol Core Values 9 Calculating the height of your oven hearth 19 Hearth slab depth 20 Footings and Foundation 21 Oven stand 22 Ash dumps 28 Smoke Thro...

Страница 4: ...ppendixes 51 Appendix A 51 Assembly of the Le Panyol oven core Models 99 and 100 37 Step by Step assembly 38 Variations for the Model 100 46 Model 99 plan and sections 47 Model 100 plan and sections 4...

Страница 5: ...u four sort le pain From the oven born of fire comes the bread born of fire When one travels in France it is possible to see and enjoy the products of many many traditional wood fired ovens From the s...

Страница 6: ...1...

Страница 7: ...to the back of the oven There a happily fed fire expels flame and hot exhaust gasses fully and evenly over the dome warmingittoprovidereflectiveandradiant heatforcookingandbaking Theheatthenrushes al...

Страница 8: ...discharge As a result your Le Panyol comes to temperaturequicklyanddeliversenoughextended heat to cook multiple course dinners and bake several rounds of bread per firing Each and every Le Panyol brin...

Страница 9: ...heoven the ovencomesuptotemperaturewithminimalfuel Thisistheperfecttimetoroastpeppersandother vegetables right on the hearth 2 Pizza You ll know the oven is ready to cook when the Terre Blanche return...

Страница 10: ...10...

Страница 11: ...res 2 11 The domestic ovens are designedforpassionatehome bakersandgourmets Models 66 99 83 and 100 offer the performance of professional grade ovens in a size that can be easily integrated into any k...

Страница 12: ...Panyol Ovens 12 Inside Diameter Weight Hearth Total Height Inside Height Cooking Surface Dome Thickness Door Opening Specifications 26 838 lbs 39 3 8 x 39 3 8 19 5 8 12 1 4 3 68 ft2 4 1 8 8 5 8 x 16 7...

Страница 13: ...anyol com for more about wood fired ovens Inside Diameter Weight Hearth Total Height Inside Height Cooking Surface Dome Thickness Door Opening Specifications 32 5 8 1234 lbs 52 x 52 19 5 8 12 1 4 5 8...

Страница 14: ...nyol Ovens 14 Inside Diameter Weight Hearth Total Height Inside Height Cooking Surface Dome Thickness Door Opening Specifications 26 x 39 1124 lbs 39 3 8 x 52 19 5 8 12 1 4 6 03 ft2 4 1 8 8 5 8 x 16 7...

Страница 15: ...nyol com for more about wood fired ovens Inside Diameter Weight Hearth Total Height Inside Height Cooking Surface Dome Thickness Door Opening Specifications 39 3 8 1805 lbs 66 x 66 19 5 8 12 1 4 9 9 f...

Страница 16: ...16 Notes...

Страница 17: ...Design and construction 17 3 What your wood fired oven will look like is 100 up to your imagination In this chapter you will learn the basics of oven design and how to get the most from your Le Panyol...

Страница 18: ...Chapter 3 Design and construction 18 Square vs Domed Facade It s best to first determine the basics of your oven s appearance The two traditional designs are the square fa ade and the domed fa ade...

Страница 19: ...age Le Panyol has determined that an oven is most efficient when the additional mass is equal to the mass of the core components 4 1 2 walls 4 1 2 thickness of additional mass Using the official Le Pa...

Страница 20: ...You can find the recommended hearth support slab dimensions for your specific oven model in the schematic diagrams in the back of this manual In almost all scenarios the length and width of the suppor...

Страница 21: ...tion is the structure below the oven stand and atop the footing While the portion of masonry that supports the oven above ground is technically a foundation for simplicity sake we ll call it the oven...

Страница 22: ...Maine Wood Heat Co masons are available for specialized design work on a contract basis concrete Some jurisdictions may require that vertical and horizontal rebar be carried throughout the entire fou...

Страница 23: ...chimney built should be supported by the veneer walls not by the oven core If a short 2 to 6 masonry chimney is built directly above the throat and supported by angle iron and the veneer walls a stan...

Страница 24: ...24 Notes...

Страница 25: ...Assembly of the Le Panyol oven core Models 66 99 4 25 The Domestic family of le Panyol oven cores are exceptionally quick and easy to assemble...

Страница 26: ...3 First debur the pieces of the oven with a grinding stone Then place the hearth tiles and ensure that they are level Center the oven entry 5 1 8 inches from the front edge of the hearth to accomodate...

Страница 27: ...6 and 83 Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Starting on one side of the oven entry place the voussoirs Support each voussoir as necessary with a piece of wood Chock these t...

Страница 28: ...few removable pieces shown here to allow for keystone height adjustments The pieces of each Le Panyol oven core are handcrafted and thus vary slightly in size and orientation When stacking the core s...

Страница 29: ...installations Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Place the 4 half voussoirs on the doorway piece Place two v...

Страница 30: ...t may be necessary to shim the elements with pieces of masonry at the top and bottom in order to ensure proper fit at the keystone Again a sound structure is more important than a perfect fit The vous...

Страница 31: ...est step by step oven installations Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 A rubber mallet can be used to adjust...

Страница 32: ...aling wire etc The wire should be snug not tight Layer the hearth with newspaper to protect it from the mortar As an alternative the vertical joints in the dome can be stuffed with paper towels which...

Страница 33: ...slighly thicker mixture than before and spread by rubber gloved hand or trowel starting from the bottom to complete the installation of the oven Add the smoke throat pieces to the doorway flush with t...

Страница 34: ...top of a stable 13 1 2 support In order to ensure that the lower part is at the same level as the inside of the roof use a support of fixed length on top of a few removable pieces shown here to allow...

Страница 35: ...35 www mainewoodheat com for the latest step by step oven installations Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83...

Страница 36: ...36 Chapter 4 Assembly of the Le Panyol Oven core Models 66 and 83...

Страница 37: ...www mainewoodheat com for the latest step by step oven installations Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Chapter 4 Assembly of the Le Panyol oven core Models 66 and 83 Note...

Страница 38: ...38 Notes...

Страница 39: ...3 Assembly of the Le Panyol Oven core Models 99 100 5 39...

Страница 40: ...0 40 First debur the pieces of the oven with a grinding stone Then place the hearth tiles and ensure they are level 1 Center the oven entry 5 1 8 inches from the front edge of the hearth to accomodate...

Страница 41: ...e latest step by step oven installations Starting on one side of the oven entry place the voussoirs Support each voussoir as necessary with a piece of wood Chock these two voussoirs with 12 pieces of...

Страница 42: ...on top of a stable 12 1 2 13 support In order to ensure that the lower surface is at the same level as the inside of the roof use a support of fixed length on top of a few removable pieces shown here...

Страница 43: ...ep by step oven installations Place and center 2 straight voussoirs on each side of the keystone Place the other voussoirs It may be necessary to shim the elements with pieces of masonry at the top an...

Страница 44: ...Assembly of the Le Panyol Oven core Models 99 and 100 44 The voussoir positioning can be adusted from inside by gently tapping with a wood pole or stick 9 A rubber mallet can be used to adjust the ou...

Страница 45: ...ure 12 Insert the two included metal screws into the doorway as shown Circle the construction with wire baling wire etc The wire should be snug not tight Layer the hearth with newspaper to protect it...

Страница 46: ...ve been sealed With the remaining portion of the refractory mortar mix enough water to create a slighly thicker mixture than before and spread by rubber gloved hand or trowel starting from the bottom...

Страница 47: ...e latest step by step oven installations Add the smoke throat pieces to the doorway flush with the edge of the hearth Affix with a 1 8 mortar joint Heat Stop 50 or other commonly available high temp r...

Страница 48: ...eystone fit together as shown 3 4 Place the four half voussoirs on the doorway piece 6 Place 8 straight voussoirs as shown in relation to the doorway Place the other voussoirs It may be necessary to s...

Страница 49: ...Chapter 5 Assembly of the Le Panyol oven core Models 99 and 100 49 www mainewoodheat com for the latest step by step oven installations...

Страница 50: ...Chapter 5 Assembly of the Le Panyol Oven core Models 99 and 100 50...

Страница 51: ...Chapter 5 Assembly of the Le Panyol oven core Models 99 and 100 51 www mainewoodheat com for the latest step by step oven installations Notes...

Страница 52: ...NJUNCTION WITH ANY AIR DISTRIBUTION DUCT WORK DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT POUR WATER ON THE OVEN HEARTH EXCESS WATER PENETRATING THE TILES WILL TURN TO STEAM AND DAMAGE THE...

Страница 53: ...ments at all times are Back wall 2 5 cm Side wall 2 5 cm Floor 24 61 cm Ceiling 1 2 5 cm with a minimum thickness of 4 10 cm of sand or terre blanche grog Clearance in front of the oven to combustible...

Страница 54: ...rn fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Disposal of ashes Ashes shoul...

Страница 55: ...x same 3 thick x same 3 thick x same 3 6 thick x same 3 6 thick x same DIMENSIONS width and depth width and depth width and depth width and depth width and depth TOTAL CORE 19 5 8 19 5 8 19 5 8 26 29...

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