Maico GM STAR 250 1986 Скачать руководство пользователя страница 9

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II. TIGHTENING TORQUES

SCREW AND NUT TORQUES (engine cold)

Nut for primary sprocket on crankshaft

M20 x 1

105 Nm

Nut for clutch body

M16 x 1

50 Nm

Clutch pressure screws

8 Nm

Nut for ignition system

M12 x 1

70 Nm

Bolt for cylinder head

M10

25 Nm

Nut for cylinder head

25 Nm

Bolt for cylinder base

20 Nm

Nut for cylinder base - 500

M10

20 - 25 Nm

Nut for cylinder base - 250

20 - 25 Nm

Guide screw (pin)

M14 x 1.5

30 Nm

Oil drain screw (pin)

M14 x 1.5

30 Nm

Engine housing and cover screws (not applied to right side cover)

9 Nm

Cover for ignition

3 Nm

Fixing screw for ignition system

5 Nm

Engine mounting screws

25 Nm

Screws for cylinder head support

25 Nm

Front wheel axle

M16 x 1.5

30 Nm

Swing axle

M14 x 1.5

30 Nm

Rear wheel axle

M20 x 1.5

90 Nm

Hex screw for fixing of damper tube

M18 x 1

20 Nm

Hex screw for steering tube

M27 x 1

No backlash

Clamp screws for telescopic fork:

upper crosshead

M10

45 Nm

lower crosshead

20 Nm

Clamp screw for front axle

9 Nm

Calliper support rear

9 Nm

Pan head screw for protector clamping

9 Nm

Twin Link system

M12

70 Nm

Calliper clamping

25 Nm

Brake disc clamping

12 Nm

Sheet metal screw for protector clamping

B5.5

1 Nm

THE IGNITION ROTOR NUT ON THE CRANKSHAFT HAS A LEFT HAND THREAD

1986 MAICO Owners Manual

www.maicowerk.com

Courtesy of www.franklins.biz

Содержание GM STAR 250 1986

Страница 1: ...1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 2: ...rks V Suspension adjustments VI Exploded view and part list engine VII Engine Gear Box VIII Exploded view and part list carburettor IX Exploded view and part list chassis and frame X Part list Enduro and Cross Country IX Wiring Diagram 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 3: ...10ES Rotor Inboard rotor External rotor PISTON DIAMETER LIST Standard 86 44 EDV Nr 6813 1st oversize 86 64 EDV Nr 6815 2nd oversize 86 84 EDV Nr 6816 3rd oversize 87 04 EDV Nr 6817 4th oversize 87 24 EDV Nr 6818 DRIVE Clutch 5 sintered 2 organic outer plates 6 inner plates Primary reduction ratio 1 970 65 33 1st Gear 1 875 30 16 2 285 32 14 2nd Gear 1 555 28 18 1 705 29 17 3rd Gear 1 300 26 20 4th...

Страница 4: ...r security gear oil synthetic 100 FUEL CAPACITY Type Super also unleaded Lubrication 1 50 Klűber security motor oil 2T sport 1 100 Klűber security motor oil 2T synthetic WARNING Never mix mineral oil with synthetic oil never fuel when the motor is running never smoke whilst re fuelling THE IGNITION ROTOR NUT ON THE CRANKSHAFT HAS A LEFT HAND THREAD 1986 MAICO Owners Manual www maicowerk com Courte...

Страница 5: ...d 66 97 EDV No 8370 1st oversize 67 37 EDV No 8373 DRIVE Clutch 5 sintered 2 organic outer plates 6 inner plates Primary reduction ratio 2 567 67 26 1st Gear 1 875 30 16 2 285 32 14 2nd Gear 1 555 28 18 1 705 29 17 3rd Gear 1 300 26 20 4th Gear 1 090 24 22 5th Gear 0 916 22 24 Secondary reduction ratio 4 000 52 13 3 250 52 16 Chain 5 8 x 1 4 116 links 114 links CARBURETTOR Type Bing 54 380 121 Bin...

Страница 6: ...ber security motor oil 2T sport 1 100 Klűber security motor oil 2T synthetic WARNING Never mix mineral oil with synthetic oil never fuel when the motor is running never smoke whilst re fuelling THE IGNITION ROTOR NUT ON THE CRANKSHAFT HAS A LEFT HAND THREAD I TECHNICAL DATA continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 7: ... 0 4 at REAR SUSPENSION Construction Aluminium swinging fork made from rectangular pressed high resistant profile Afterwards tempered Shock absorber Öhlins Length 440 mm Travel 116 mm Rebound and compression damping Adjustable wheel at the end of the damper shaft Adjustable wheel at the reservoir Spring load Continuously controllable Suspension travel 350 mm BRAKES Front Hydraulic disc brake 235 d...

Страница 8: ...security brake fluid DOT4 Brake system Rear About 35cc Klűber security brake fluid DOT4 In case of higher temperatures Klűber security brake fluid DOT5 THE IGNITION ROTOR NUT ON THE CRANKSHAFT HAS A LEFT HAND THREAD 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz I TECHNICAL DATA continued ...

Страница 9: ...crew for ignition system M5 5 Nm Engine mounting screws M8 25 Nm Screws for cylinder head support M8 25 Nm Front wheel axle M16 x 1 5 30 Nm Swing axle M14 x 1 5 30 Nm Rear wheel axle M20 x 1 5 90 Nm Hex screw for fixing of damper tube M18 x 1 20 Nm Hex screw for steering tube M27 x 1 No backlash Clamp screws for telescopic fork upper crosshead M10 45 Nm lower crosshead M8 20 Nm Clamp screw for fro...

Страница 10: ...xhaust Look for easy movement of the slide valve check diaphragm for cracks Chassis After 0 5 1 hours testing time Before every race approx 60 miles Before every 3rd race approx 180 miles Steering head bearing Check tighten if required Cables Lubricate Lubricate check for damage and free movement Clutch free play Check adjust as necessary Brake pads Check wear Rear suspension linkage Lubricate the...

Страница 11: ... dry Ensure proper fit PISTON RINGS The pistons rings have to turn freely in the notch and may only have limited free play COOLING WATER The cooling system is freeze protected down to 10ºC If necessary add anti freeze IMPORTANT Every time before starting the motorbike check the coolant level This level always must reach slightly beyond the filler neck If necessary refill IGNITION Adjustment of ign...

Страница 12: ...se temperatures Air pressure and the oil volume should be set to meet individual body weight and travel requirements The oil volume can be changed by 20 mm to upper and lower reference point the air pressure by 0 2 at min air pressure 0 0 atmospheres max aIr pressure 0 4 atmospheres Telescopic fork characteristics normal fork oil quantity normal air pressure 0 0 2 at hard fork for sand big jumps h...

Страница 13: ...t If this measurement is lower lessen the spring pretension If this measure higher increase the sprIng pretension THE RIGHT REBOUND 6 Turn the adjustment wheel by hand to the right until you come to a stop 7 Now turn 10 clickers to the left This is the right rebound On different tracks the rebound can be varied between and 2 to 3 clickers THE RIGHT COMPRESSION adjustment at the leading wheel of th...

Страница 14: ...1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz VI ENGINE PARTS ...

Страница 15: ...VI ENGINE PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 16: ...VI ENGINE PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 17: ...VI ENGINE PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 18: ...VII ENGINE GEAR BOX 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 19: ...VIII CARBURETTOR PARTS 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 20: ...IX CHASSIS AND FRAME PARTS 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 21: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 22: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 23: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 24: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 25: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 26: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 27: ...IX CHASSIS AND FRAME PARTS continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 28: ...X PARTS LIST ENDURO 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 29: ...X PARTS LIST ENDURO continued 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 30: ...X PARTS LIST CROSS COUNTRY 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 31: ...XI WIRING DIAGRAM MOTOPLAT 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

Страница 32: ...XI WIRING DIAGRAM SEM 1986 MAICO Owners Manual www maicowerk com Courtesy of www franklins biz ...

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