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   AFC-9/CFC-16 

Maintenance and Inspection 

9.

 

Maintenance and Inspection 

 

WARNING

  -  The  equipment  must  be  inspected 

according  to  the  requirements  of  this  section.  Failure 
to  properly  inspect  the  equipment  could  lead  to 
severe  injury  or  death.  The  equipment  must  be 
removed from service and inspected immediately if it 
is  subjected  to  an  abnormal  load  or  a  shock  load.  If 
any  irregularities  or  problems  are  detected  during  an 
inspection,  the  equipment  must  be  removed  from 
service  immediately  and  repaired.  Contact  the 
manufacturer at the numbers and address printed on 
the back cover of this manual.

 

9.1

 

Inspection 

The  owner  must  inspect,  or  appoint  a  knowledgeable 
person to inspect the unit for signs of corrosion and / or 
excessive  wear.  Visual  inspection  should  be  made 
before  each  use  of  the  unit,  checking  for  abnormal 
conditions.  Regular  inspections  should  be  made  weekly 
for daily use and monthly for intermittent use. Each unit 
must  be  inspected  immediately  if  subjected  to  an 
abnormal  load  or  shock.  Any  unit  which  appears  to  be 
damaged  in  any  way,  is  found  to  be  badly  worn,  or 
operates abnormally shall be removed from service until 
necessary repairs are made.

 

 

Inspect the door for closure and door handle latching 
operation. The door should close easily and the door 
handle should loosely latch with a 90-degree rotation 
of the door handle. Further 90-degree rotation of the 
handle  should  clamp  the  door  shut  and  actuate  the 
control  valve.  There  should  be  the  sound  of  air 
flowing  for  up  to  45  seconds  until  the  ram  is  fully 
lowered  and  the  air  pressure  in  the  ram  cylinder 
equalizes with the air supply. 

 

After  the  air  stops  flowing,  check  the  unit  for 
excessive  leaks.  An  excessive  leak  is  a  leak  which 
can  be  heard  and  which  degrades  the  performance 
of  the  unit.  Minor  leaks  do  not  adversely  affect  the 
operation of the unit. 

 

Unlatch the door and the air should exhaust from the 
ram cylinder. The door should not open until the ram 
has 

returned 

to 

its 

fully 

raised 

position 

(approximately 10 seconds). 

 

Inspect crushing chamber for damage or worn parts. 

 

If  any  irregularities  or  problems  are  detected  during 
an inspection, the unit must be removed from service 
immediately  and  repaired.  Contact  the  manufacturer 
using  the  contact  information  on  the  back  cover  of 
this manual. 

9.2

 

Maintenance instructions 

 

WARNING

  -  All  inspection  and  maintenance  procedures 

must be performed after the equipment has been removed 
from service. Failure to do this may result in personal injury 
and/or property damage. 

 

All  warning  and  capacity  labels  should  be  readable 
and complete. Wash external surfaces of jack, labels, 
and decals with a mild soap solution. 

 

Lubricate  all  rotating  and  sliding  portions  of  the  jack 
monthly. 

9.3

 

Control valve actuation adjustment 

 

Note:  The  setscrew  on  the  door  that  actuates  the 
control  valve  and  the  pawl  on  the  door  handle  latch 
are  adjusted  at  the  factory  and  should  never  need 
adjustment. 

1.

 

Make  sure  the  two  screws  securing  the  control  valve 
on the right hand side of the unit are tight. Make sure 
the two screws securing the handle latch to the door 
are tight and the two jam nuts securing the latch pawl 
to the stem are tight. 

2.

 

Loosen the jam nut securing the set screw on the 
door and back the setscrew out. Close door and turn 
door handle fully clockwise to solidly latch the door. 

3.

 

Using a hex wrench, slowly tighten the setscrew until 
the top platen lowers and there is no air leakage 
detected around the spool of the control valve. 
Tighten the setscrew 1/2 turn further and secure the 
setscrew with the jam nut. 

4.

 

Rotate the latch handle 1/4 turn counterclockwise. 
The air should exhaust and the ram should retract, but 
the pawl should remain loosely engaged with the door 
closed. 

5.

 

Rotate  the  latch  fully  counterclockwise  and  the  door 
should  open.  Repeat  steps  2  through  5  if  the  door 
does not operate correctly. 

Содержание AFC-9

Страница 1: ...MAHLE AFC 9 CFC 16 EN Operation Manual Container Crusher...

Страница 2: ...VERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAI...

Страница 3: ...6 4 2 Owner and or operator responsibilities 6 5 Specifications 6 5 1 AFC 9 6 5 2 CFC 16 6 6 Product Description 7 6 1 Component identification 7 6 2 Features 7 7 Installation 8 8 Operation 9 8 1 Ope...

Страница 4: ...anism Modifications to the machine will void all warranties expressed or implied Do not smoke when operating this unit and do not operate this unit when someone else in the vicinity is smoking Wear sa...

Страница 5: ...Gray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words cal...

Страница 6: ...ompetent trained and qualified in the safe operation of the equipment and its proper use when servicing motor vehicles and their components Safety information provided with this equipment should be em...

Страница 7: ...Door The door interlock restrains the door from opening until the ram is fully raised Convenient Operation One hand is required to close the door and latch it After the door is latched the crushing ch...

Страница 8: ...ected using a 3 4 male NPT fitting and pipe to a remote waste oil tank Another option is to connect the catch basin to a drum Use a 3 4 pipe close nipple a 1 in I D oil resistant hose and a hose clamp...

Страница 9: ...eady for crushing The catch basin outlet can become clogged with sludge and semisolid waste from filters It is necessary to remove the catch basin and clean it periodically Deposit solid residue in ac...

Страница 10: ...on of the unit Unlatch the door and the air should exhaust from the ram cylinder The door should not open until the ram has returned to its fully raised position approximately 10 seconds Inspect crush...

Страница 11: ...ons section of manual Setscrew on door is not properly actuating the control valve Adjust setscrew see Control Valve Actuation Adjustment section Inadequate crushing action Air pressure too low 100 ps...

Страница 12: ...en 12 AFC 9 CFC 16 Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 13: ...AFC 9 CFC 16 13 en Maintenance Chart Action Date Details Person responsible...

Страница 14: ...en 14 AFC 9 CFC 16 Notes 12 Notes...

Страница 15: ...AFC 9 CFC 16 15 en Notes...

Страница 16: ...en 16 TSL 50 670 90747 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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