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Commissioning | ACX2281 | 

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7  Commissioning

 

  

All the operations described in Section 7 must be performed 
prior to first A/C service

 

 

 

7.1 

Connections  and  positioning 

 

 

The ACX2281 is designed for 110V, 50/60Hz. 

Follow the information on the ACX2281 rating plate.

 

 

Set the ACX2281 on a flat, vibration proof surface. 

Actuate the caster brake to stop the ACX2281 from rolling. 

Connect the power supply cable to the power supply. 

Switch on the main switch.

 

 

 

The unit must be positioned on a stable, horizontal surface to 

ensure correct operation. Unit must be in an area with proper 
ventilation and at least 10cm from any potential obstacle to 
its internal ventilation. 

 

 

Keep unit out of rain and excessive humidity as moisture 

could cause irreparable damage. 

 

 

Prevent exposure to direct sunlight and excessive dust.

 

 

 

Unit must be properly grounded with the power plug ground 

pin. Failure to ground unit can cause damage and constitutes a  
risk of fatal injury or shock to the operator.

 

 

  

Do not unplug any internal electrical connections and only 
have internal components opened and repaired by trained 
customer service personnel.

 

 

  

Contact customer service in the event of any transportation 
damage (e.g. oil leakage).

 

 

  

Leave quick couplings closed when unit is not in use and at 
end of vehicle service operations.

 

7.2 First start-up verification

 

 

 

 

Warning – Risk of frostbite from escaping 
refrigerant 
Refrigerant causes frostbite on the skin 

  Check the service hoses for damage 
  Firmly connect the service quick-

release couplings to the service hoses. 

  Wear protective goggles. 
  Wear protective gloves. 

Execute the following actions in sequential order by following 
the procedure as shown on the display: 

— 

Gas weight check (vacuums entire 

refrigerant circuit to ensure no 
contaminants are in system prior to 
filling 

— 

First internal cylinder fill 

 

  

It is possible to interrupt the initial check and print a report 

in which the status of the check is reported (if printer option 
was purchased).

 

 

  

Equipment cannot operate in automatic mode until all the 

steps of initial check are completed.

 

 

1.  Set the internal cylinder fill to desired quantity (min. 3kg). 
2.  Follow on-screen instructions. 
3.  Make sure hoses are disconnected from any external 

source at this time. 

4.  Start the procedure that initially creates vacuum in the 

internal refrigerant circuit (approximately 15 minute 
process). 

5.  Once message is displayed, the unit can be connected to 

the external cylinder and the valves opened. 

6.  Just before the targeted refrigerant amount is reached, 

unit will pause and prompt user to close external 
refrigerant tank connection. 

7.  Once this is done, the unit will continue to recover the 

refrigerant from the hoses and end once this is completed. 
The total amount recovered will then be displayed. 

 

Содержание ACX2281

Страница 1: ...MAHLE ACX2281 EN Operation Manual A C Service Equipment...

Страница 2: ...en 2 ACX2281...

Страница 3: ...e of connection of external refrigerant bottle 17 7 5 Internal Bottle Fill 17 8 A C service preparation 18 8 1 Preliminary preparation 18 8 2 Non condensable gas discharge 18 8 3 Charge Modes 18 8 3 1...

Страница 4: ...led and instructed personnel only Personnel scheduled to be trained familiarized and instructed or to take part in a general training course may only work with the product under the supervision of an...

Страница 5: ...towards the prevention of accidents industrial diseases labor related health risks are taken and measures towards making the workplace fit for people to workinarecarriedout Basic rules The contractor...

Страница 6: ...If the refrigerant has been contaminated by being mixed with other gases remove the contaminated refrigerant and add fresh R1234yf before using the ACX2281 for A C service R1234yf is not to be used in...

Страница 7: ...r safety reasons it is advisable to use a residual current operated circuit breaker rccb with the following specifications Parameters Rated voltage 110 VAC 10 Rated frequency 50 60Hz Rated current 10A...

Страница 8: ...antity 250ml Compressor capacity 0 87cu in 14cc Dryer filter 90kg recovered R1234yf Non condensable gas purge Automatic via solenoid valve HP and LP taps Automatic Display 7 inch capacitive touch scre...

Страница 9: ...an only be operated with R1234yf The ACX2281is not to be used for service work on vehicles with air conditioning systems employing refrigerants other than R1234yf as this will cause damage Prior to A...

Страница 10: ...er 5 Power Cord socket 4 Description of unit Fig 3 Front Left view 1 Vacuum pump oil level sight glass Fig 2 Rear View 1 Service Hoses 2 Fan 3 Vent 4 Hose Storage Fig 1 Front Right View 1 Rear Handle...

Страница 11: ...Description of unit ACX2281 11 en Fig 4 Internal components 1 Accumulator Oil separator 2 Combo filter 3 Compressor 4 Vacuum pump 5 Refrigerant tank 6 HS compressor oil separator 7 Manifold...

Страница 12: ...e used to monitor the pressure during the individual vehicle A C service phases The status of the various service phases during maintenance is displayed on the LCD screen Fig 5 Pos 2 The status and wa...

Страница 13: ...the cylinder Avoid the refrigerant loss dispersion in the air during the disconnection of the couplers Puff effect CheckpossibleSchradervalveleaksbefore disconnection Fig 8 EcoLOCK Couplers To connect...

Страница 14: ...to generate a vacuum in the air conditioning system which removes excess moisture and to detect possible leaks in the vehicle air conditioning system Used oil is separated from the recovered vehicle...

Страница 15: ...erations described in this manual Remove staples and remove the carton Fig 10 Slowly lower the unit from pallet by means of the rear wheels Fig 12 Fig 12 Lowering unit from the pallet Keep the pallet...

Страница 16: ...ations 7 2 First start up verification Warning Risk of frostbite from escaping refrigerant Refrigerant causes frostbite on the skin Check the service hoses for damage Firmly connect the service quick...

Страница 17: ...stbite on the skin Check the service hoses for damage Firmly connect the service quick release couplings to the service hoses Wear protective goggles Wear protective gloves Before the ACX2281 can be u...

Страница 18: ...stalled in vehicle A C system Lubricant removed from the system and or equipment shall be disposed of in accordance with the applicable federal state and local procedure and regulations The service pa...

Страница 19: ...failed identifications 2 Switch off the ACX2281 unit 3 Disconnect power cord from outlet 4 Move unit outside 5 Connect High and Low side couplers to the Parking Flush adapter and open valves to equal...

Страница 20: ...ess the green arrow in the lower right corner of the screen Fig 17 Automatic setting confirmation 6 If settings are correct press START button to begin process 9 3 Manual cycle setup Access to manual...

Страница 21: ...n in Figure below will appear Fig 19 Vacuum time adjustment 4 Swipe finger up or down to adjust the hours and minutes then press the to accept or the X to cancel time adjustment 5 If the vacuum test t...

Страница 22: ...e menu prompting to complete oil flushing 9 8 Vehicle Pressure Check 1 From the MENU scroll to SPECIAL FUNCTIONS and select The SPECIAL FUNCTIONS screen will now be displayed Fig 23 Vehicle pressure c...

Страница 23: ...tion fittings To ensure a reliable procedure it is advisable to use the optimum quantity of refrigerant The optimum quantity of refrigerant for the ACX2281is 4kg 10 0kg An inadequate quantity of refri...

Страница 24: ...and the filter dryer need replacement 1 From the MAINTENANCE menu scroll until MAINTENANCE COUNTERS is shown and make selection 2 Press to display all counters Fig 28 Maintenance counters 10 6 Long li...

Страница 25: ...ervice life Each filter is marked with a unique code This code must be entered when replacing the filter It is not possible to operate the ACX2281 if the same code is re used It is advisable to keep a...

Страница 26: ...locking screw and lift the front housing 7 Once the unit is open inspect the clear hose coming from the back of the identifier down to the manifold assembly 8 Replace sample clear hose if oil is pres...

Страница 27: ...acuum pump oil 011 80070 00 Paper for printer 5 rolls 360 83110 00 Service hose HP 360 82948 00 Service hose LP 360 82949 00 Quick release coupling HP 360 82950 00 Quick release coupling LP 360 82951...

Страница 28: ...Maintenance ACX2281 28 en 12Maintenance 12 1 Vacuum pump oil change Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 29: ...en 29 ACX2281 Maintenance Vacuum pump oil change record Date Maintenance technician identification Maintenance technician signature and stamp...

Страница 30: ...Maintenance ACX2281 30 en 12 2 Filter dryer change Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 31: ...en 31 ACX2281 Maintenance Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 32: ...Maintenance ACX2281 32 en Filter Dryer Change Record Date Maintenance technician identification Maint Tech signature and stamp...

Страница 33: ...aintenance 12 3 Refrigerant load cell calibration check Refrigerant Load Cell Calibration Check Record Date Result of check pass fail Maintenance technician identification Maintenance technician signa...

Страница 34: ...nance ACX2281 34 en 12 4 Other checks maintenance repairs Other checks maintenance repairs Job Date Result of check pass fail Maintenance technician identification Maintenance Technician signature and...

Страница 35: ...en 35 ACX2281 Maintenance 12 5 Notes...

Страница 36: ...MAHLE Aftermarket Inc Service Solutions 23030 MAHLE Drive Farmington Hills MI 48335 USA 717 840 0678 www servicesolutions mahle com 035 82693 01 REV A 2021 10 18...

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