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33

Magtrol Model 6200 Open Loop Dynamometer Controller

Appendix C: Schematics

APPENDICES

C.3 

dsp & memory

u12

u10

u1

1u

7

i/o

3

i/o

2

i/o

4

a5

13 14

i/o

0

i/o

1

10

9

11

4 3

a2

5

a3 a4

8

a0 a1

6

7

a10

a7

at28C16e-20sC

Ce

i/o

7

a8 a9

oe

We

i/o

5

a6

i/o

6

16

15

17

21

19

18

20

2 1

23 22

r2

0

22

k

r43 22

k

u20a

3

74hC0

0

1 2

u1

9

y2 y3

13 12

15 14

3 6

y1

b

g1

C

1

ay

0

2

74hC138

9 7

11 10

g2b

5

y6

y5

y7

4

y4

g2a

ds~

page

J8

16

18

17

13

15

14

4

6

5

1

3

2

ieee48

8

23 24

20

19

22

21

10

12

11

7 8 9

u6

o4

o6

o5

17

16

18

o2

o1

o3

13

12

11

15

6

4

a4

a3

7

a5

5

9 8

10

a2

a1

a0

a10 a11

a13

Ce

a12

a14

mbm27C51

2

oe/vpp

a15

a6 a7

a9

a8

19

o7 o8

27

26

2

22 20

1

25

3

23

24 21

u13

79

70

ndaC

if

C

ren

srQ

85 73

atn

eoi

nrfd

dav

82

81

95

76

84

dio6

dio8 dio7

dio3

92

dio5

dio2 dio1

dio4

80

77

74

71

91

89

88

6 7 9

5

49 47

50

10 11

data10

data12

data13

data11

data7 data6

data9 data8

67

17 16

18

19

3

2

15

addr3

reset

addr4

data14

addr2

data15

addr0

addr1

CpuaCC

abus_oe

bbus_oe

daCk

bbus

abus

tnt488

2

burst_rd fifo_rdy mode

paged

23

28

trig

rem

20

51

1

dCas

keyCl

k

xtal1

xtal0

data2

data3

data5 data4

ladCs

keyrst

keydQ

data0

tadCs

data1

99

98

96

66

100

21

26

32 33

22

38

53

29

52

30

31

rdy1

drQ

intr

nC

sWap

55

43

44

39

42

46

64

62

34

14

63

rd

Wr

Cs

40mhz

d

d

reset

~

d3

d2

d1

d0

d6

d4 d5

d19

d22

d21 d23

13 15

11 12

d16 d20

d18 d17

19

18

17

16

+5vd

u4

modC/

irQb nmi

extal

modb/

Ckout

irQa

moda/

pini

t

reset

pCap ploCk

xtal

Ckp

Wr

nc

1

ti

o

nc

2

dsCk/os1

dso dsi/os0

Wt bg

br

bs

rd

dr

bn

114

60

118

d22

d23

103

104

d9

96

111 109

117 115

112

106

107

108

100

101

74

a6

a8

a9

64

65

a2

a5

68

77

82

78

80

83

63

72

76

61

71

73

11

9

12

1

12

0

53

d12

51

50

52

d16

d17

d20

d18

d19

d21

d13

d15 d14

d10

d11

dsp56002fC4

0

12

3

13

2

1

12

5

12

8

13

0

13

1

12

6

a12

a15

a11

a13

a14

a3

a4

a7

a1 a0

a10

23

14

17

15

7

26

33

25

sClk/pC2

38

24

21

19

18

35

32

28

29

31

93

94

d8 d7

95

12

10

6

d6

4

85

88 87

90

91

55

84

57

13

8

59

ha0/pb8

ha1/pb9

ha2/pb1

0

49

hr/W/pb11

sCk/pC6

srd/pC7

sC0/pC3

rxd/pC0

sC1/pC4

h5/pb5

h6/pb6

h3/pb3

h4/pb4

h7/pb7

sC2/pC5

std/pC8

h2/pb2

txd/pC1

h1/pb1 h0/pb0

42

47

44

41

46

hreQ/pb13

43

40

54

39

d2

d3

d1

d5 d4

x/

y

ds

ps

haCk/pb1

4

hen/pb12

d0

C1

0

0.012

r1

7

2.2k

u3

input

2

mC34064d

1

4

gnd

res

reset~

r1

9

22

k

C8

1

0.1

C6 0.0

1

25 5 24

2

4

3

1

26

7

23

6

21 9 10

8

24

4

5

2

26

25

3

1

9

6

7

21

10

23

8

25 5 24

2

4

3

1

26

7

23

6

21 9 10

8

rd~ Wr~

u5

8

vdd

1

out

5

gnd

xtal_osC

4

nC/oe

+5vd

d

40mhz

d8

d14

d15 d13

13 15

11 12

d12

d11

d10

d9

19

18

17

16

d5 d7

d1 d3

13 15

12

11

d2 d0

d6 d4

17 18 19

16

J2

4 6 8

2

5

3

1

header_1

4

keypad

14

12

10

11 13

9

7

r1 22

k

r10 22

k

r9 22

k

r4 22

k

r5 22k

r6 22k

r2 22

k

r3 22k

C79

1.0 r14

33

0

Q1

mmbt2222

C1 0.001

d

d

u21

v-

C2-

6

14

16

vCC

2

v+

4

11

5

C2+

1

3

C1+

C1-

gnd

max232Cse

8

rx1i

n

rx2i

n

tx1out tx2out

7

13

rx1out

9

rx2out

15

12

10

tx1i

n

tx2i

n

C68

0.

1

J10

4 5

2

1

3

rs23

2

8 9

6 7

C77

0.

1

C5

3

0.

1

d

pb7

pb5

r11 22

k

r1

3

22k

r12 22

k

pb3

pb1

d

d

d

+5vd

r16

3.3

k

d

d

pb11

C7 0.001

pb9

d

+5vd

ds~

d

J4

8

6

2 4

3

7

5

1

header_1

6

display

16

14

10 12

11 13 15

9

C76

0.

1

d

busy

+5vd

d

C6

9

0.

1

+5vd

d

+5vd

+5vd

C14 0.1

C5 0.1

+5vd

C15 0.01

d

C4 0.01

C8 0.1

C1

2

0.01

C9 0.01

dsp56002fC4

0

+5vd

C32 0.01

C2

9

0.01

d

C3

8

0.1

C39 0.1

C30 0.01

C3

5

0.1

3 x mCm6206baeJ25

u20

d

14

74hC00

12 13

d

u20

b

6

74hC00

4 5

u20

c

8

74hC00

9 10

d

C45 0.1

C37 0.1

C58 0.1

C11 0.1

C4

8

0.1

C7

5

0.1

C7

4

0.1

C36 0.1

C73 0.1

pb2

pb0

pb6

pb4

pb8

pb1 pb0

dpa

dpb

+5v

d

fsi l/

r

std srd sCk

C13 0.1

C7

2

0.1

d

pb1

0

+5vd

C1

6

0.1

C7

1

0.1

d

r1

5

22

k

J3

4

2

3

1

header_

8

8

6

7

5

r1

8

22

k

ti

o

rd~ Wr~

pb8

pb9

pb5 pb4

pb6

pb7

pb2

pb3

page

ds~

busy

pb1

0

r7

2

22k

pb1

1

+5vd

W

g

27

22

20

mCm6206baeJ25

d1 d2

d0

dQ2

d6 d7

d3

d5

d4

d7

dQ3

d

+5vd

+5vd

d

a13

W

a1

1

a1

2

a11

27

a12

W

a1

2

27

a1

2

mCm6206baeJ25

mCm6206baeJ25

a1

4

a1

3

a14

a1

3

a1

4

a1

5

a0 a1

a3

dQ1

a2

dQ2 dQ3

2mhz

a8

a7

a9 a1

0

a1

1

a5

dQ5

a4

dQ7

a6

+5vd

a3 a4

dQ4

a2

dQ5

a5

dQ0

a0

dQ1

a1

a4

dQ4

dQ3 dQ4

a3

dQ5

a5

a0

a2

dQ0

dQ0

a1

dQ2

dQ1

22

g

e

a9 a10

a6

dQ6

20

dQ7

dQ6 dQ7

a7 a8

22

g

e

a1

0

20

dQ6

e

a6 a7 a8 a9

+

a1

4

a1

5

a1

3

d2 d0

d6 d4

d3

d5

d1

d7

tnt488

22

7C51

2

74hC0

0

xtal_osC

at28C1

6

74hC138

+5vd

+5vd

+5vd

Содержание 6200

Страница 1: ...MODEL 6200 Open Loop Dynamometer Controller User s Manual Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 info dspmindustria it www dspmindustria it...

Страница 2: ...demark of National Instruments Corporation Microsoft is a registered trademark of Microsoft Corporation National Instruments is a trademark of National Instruments Corporation Windows is a registered...

Страница 3: ...electronic products are earth grounded to ensure personal safety and proper operation 2 Check line voltage before operating the 6200 3 Make sure that dynamometers and motors under test are equipped w...

Страница 4: ...A March 2014 Table of Revisions Revisions To This Manual Date Edition Change Section s 03 03 14 1st Edition rev A Torque Offset and Gain procedure updated 6 3 2 03 03 14 1st Edition rev A Basic Calibr...

Страница 5: ...ontrast Settings 16 2 3 2 Displaying Desired Information 16 3 Installation 9 3 1 Powering up the 6200 9 3 1 1 Setting Unit for Line Voltage 9 3 1 2 Hardware Connection 10 3 1 3 Self Test 10 3 2 Basic...

Страница 6: ...on 21 6 2 Calibration Schedule 21 6 3 Basic Calibration Process 21 6 3 1 Initial Calibration Procedure 21 6 3 2 Torque Offset and Gain 22 6 3 3 Accessory Torque Offset and Gain 23 6 3 4 Auxiliary Inpu...

Страница 7: ...Dynamometer Brake Output 14 Figure 2 5 Accessory Torque Speed Output 14 Figure 2 6 Dynamometer TSC1 Connector 15 Figure 2 7 RS 232C Interface 15 Figure 2 8 GPIB IEEE 488 Interface 15 3 Installation 9...

Страница 8: ...t and provides its technical characteristics Chapter 2 CONTROLS Description of the elements located on the front and rear panels of the unit Chapter 3 Installation Provides setup options available wit...

Страница 9: ...mal functioning of the product to be obtained Caution This is used to draw the operator s attention to information directives procedures etc which if ignored may result in damage being caused to the m...

Страница 10: ...ents The 6200 is designed to work with any personal computer using an IEEE 488 or an RS 232 interface or as a stand alone unit In a computer controlled environment the 6200 provides the following moto...

Страница 11: ...otor under test In place of mechanical power it can also display auxiliary transducer readings via the 5 VDC analog input These displayed values can be stored internally or output via the RS 232 or IE...

Страница 12: ...488 Interfaces for Connection to PC For Use With Any Magtrol Hysteresis Dynamometer Auxiliary Input Accepts 5 VDC Transducer Connector for Model 5241 Power Supply for HD 825 Dynamometer only Connecto...

Страница 13: ...ary Function BRAKE ON OFF POWER UNITS UNITS DISPLAY TORQUE UNITS DISPLAY AUX SETUP STORE CLR MEM RECALL SETUP Three single function control buttons SHIFT enables saving function and secondary function...

Страница 14: ...or decreases the parameter selected 2 1 2 2 Double Function Buttons Button To Use Function POWER UNITS Press SHIFT and release then press this button Sets power display to WATTS HP or AUX input BRAKE...

Страница 15: ...250V T MAGTROL INC BUFFALO NY Figure 2 3 Rear Panel 2 2 1 Rear Panel Functions The rear panel from left to right provides the following functions BRAKE Connect dynamometer brake cable here Figure 2 4...

Страница 16: ...20 21 22 23 12 24 Figure 2 8 GPIB IEEE 488 Interface POWER Attach power cord here EARTH GROUND Attach earth ground here AUX INPUT Connect auxiliary instrument signal cable here DYNAMOMETER Connect dy...

Страница 17: ...e the lowest possible setting is used to achieve desired result Using a setting higher than necessary may cause display segments to burn in over a period of time resulting in uneven illumination from...

Страница 18: ...either of the following power sources 120 V 50 60 Hz 240 V 50 60 Hz 1 Find the line cord receptacle on rear panel The line cord is a detachable NEMA Standard 3 wire 2 Make sure the selector matches th...

Страница 19: ...download is complete the message MAGTROL 6200 appears 3 2 Basic Test Setup 1 After the Model Display wappears press the UNITS DISPLAY button and set current output to 0 with Decrease Increase Dial 2...

Страница 20: ...SETUP 3 Press SHIFT 4 Press UP or DOWN until you see the desired unit of input torque 5 Press SHIFT 6 Press UP or DOWN until selection matches encoder installed on dynamometer 60 bit standard 7 Press...

Страница 21: ...ress SHIFT to exit 4 1 5 Set Up I O Parameters 1 Press and release SHIFT 2 Press SETUP 3 Press the DOWN button twice 4 Press SHIFT 5 Press UP or DOWN until you see the desired contrast level 6 Press S...

Страница 22: ...d release RECALL The VFD will indicate RECALL followed by a number This number indicates the memory location that is being displayed The order of recalled data is LAST IN FIRST OUT LIFO A M also appea...

Страница 23: ...more than one instrument is essential The GPIB has rigid data formatting and hardware standards These standards help to ensure that all functions will work properly when the hardware and software are...

Страница 24: ...s can access from one to fifteen 4 bit primary addresses Other interfaces can access as many as thirty one 5 bit primary addresses The 6200 uses the 4 bit format 1 Press the SHIFT button and release 2...

Страница 25: ...or at least one second if you are asked to set a communication fault delay timeout If the communication fault delay timeout is too short or if the computer resets the interface too quickly the host in...

Страница 26: ...ontrols Use this command to lock out the front panel controls so that the Controller Readout settings can be changed only by using the computer with either the GPIB IEEE 488 or the RS 232 interface NO...

Страница 27: ...N m 4 g cm Torque unit conversion defaults to 0 oz in if out of range Programmed value is not saved at power down Misc X Prompts to return current output This command returns the current value in the...

Страница 28: ...variables can be assigned to them for data processing 5 6 selecting the baud rate for the rs 232 interface The 6200 communicates with the host computer through a DB 9 interface connector The connecto...

Страница 29: ...OPERATION To wire your own serial communications cable use the following wiring diagram A cable may also be purchased from your local electronics store A Radio Shack 26 152 cable and 26 264 null modem...

Страница 30: ...ed by pressing and holding the STORE and RECALL buttons while turning the power on All internal memory and setups will be lost After re initializing reprogram the GAIN and ZERO values into memory 6 2...

Страница 31: ...mometer input connector 3 Apply 2 000 VDC 4 Press the DISPLAY button 5 Adjust the gain by turning the Decrease Increase Dial until the displayed voltage equals the reference voltage Note The magnitude...

Страница 32: ...the reference voltage Note The magnitude of change per revolution can be increased by pressing the UP button or decreased by pressing the DOWN button 6 Apply 0 000 VDC 7 Press UNITS DISPLAY button 8 A...

Страница 33: ...l until the displayed voltage equals the reference voltage Note The magnitude of change per revolution can be increased by pressing the UP button or decreased by pressing the DOWN button 8 Remove the...

Страница 34: ...apter 6 Calibration MAINTENANCE 11 Repeat steps 5 through 10 12 After completing calibration press BRAKE ON OFF button OFF to remove loading from the dynamometer 13 Remove the calibration beam from th...

Страница 35: ...should be functioning and attached to Controller and computer interface card No RS 232 communication Setup error and or hardware fault Check Baud rate of Controller Pinout of serial cable Cable attac...

Страница 36: ...endix A LabVIEW Programming Examples Magtrol offers a comprehensive motor testing software program to satisfy most of your programming needs To order your software call Magtrol Sales at 1 716 668 5555...

Страница 37: ...28 Magtrol Model 6200 Open Loop Dynamometer Controller Appendix A LabVIEW Programming Examples APPENDICES A 2 Current Stabilized...

Страница 38: ...setup instructions refer to the corresponding chapters in this manual B 1 sETUP Menu I O CONTRAST 0 3 GPIB ADDRESS 0 15 RS 232 BAUD 300 600 1200 2400 4800 9600 19200 AUX P F OFF ON HIGH LIMIT 0 99999...

Страница 39: ...gtrol Model 6200 Open Loop Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 2 Power Units Menu B 3 Aux Setup Menu Hp W AUX POWER UNITS AUX SETUP SCALE 0 10000 UNITS...

Страница 40: ...31 Magtrol Model 6200 Open Loop Dynamometer Controller Appendix B Front Panel Display Menu Flow Charts APPENDICES B 4 Torque Units Menu oz in oz ft lb in lb ft g cm kg cm N mm N cm N m TORQUE UNITS...

Страница 41: ...R10 R11 C1 22K 22K 22K 22K 22K 22K 22K 22K 22K 22K 22K SW10 SW9 SW8 SW7 SW6 SW5 SW4 SW3 SW2 SW1 A B BR1 BR2 BR3 PD05 PD05 PE05 C19 4700 C25 4700 C23 0 1 C22 0 1 C21 0 1 C18 1000 C17 1000 C23 0 1 C2 1...

Страница 42: ...hr W pb11 sCk pC6 srd pC7 sC0 pC3 rxd pC0 sC1 pC4 h5 pb5 h6 pb6 h3 pb3 h4 pb4 h7 pb7 sC2 pC5 std pC8 h2 pb2 txd pC1 h1 pb1 h0 pb0 42 47 44 41 46 hreQ pb13 43 40 54 39 d2 d3 d1 d5 d4 x y ds ps haCk pb1...

Страница 43: ...34 Magtrol Model 6200 Open Loop Dynamometer Controller Appendix C Schematics APPENDICES C 4 Analog I O...

Страница 44: ...ng Measurement and Control of Torque Speed Power Load Force Weight Tension Displacement Via Paolo Uccello 4 20148 Milano Tel 39 02 48 009 757 Fax 39 02 48 002 070 info dspmindustria it www dspmindustr...

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