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Magnum TE100, Руководство по эксплуатации и обслуживанию

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Revision 001 

v 

Model TE100 

Electronic Small Bagging Scale 

 

TE100 Electronic Small Bagging Scale 

 

Table of Contents 

Chapter 

Page 

1  Product Description ................................................................................................ 1-1 

1.1  General Description ........................................................................................... 1-1

 

1.2  Introduction........................................................................................................ 1-1

 

1.3  Manual Scope .................................................................................................... 1-1

 

1.4  Electrical Requirements ..................................................................................... 1-1

 

1.5  Pneumatic Requirements.................................................................................... 1-1

 

1.6  Major Systems and Components ........................................................................ 1-2

 

1.6.1  Scale Cabinet Assembly.............................................................................. 1-3

 

1.6.1.1  Scale Cabinet ............................................................................................................ 1-3 
1.6.1.2  Shut Off Gate............................................................................................................ 1-4 
1.6.1.3  Shut Off Gate Bearings .............................................................................................1-4 
1.6.1.4  Shut Off Gate Cylinder ............................................................................................. 1-4 
1.6.1.5  Dribble Gate ............................................................................................................. 1-4 
1.6.1.6  Dribble Gate Cylinder............................................................................................... 1-4 
1.6.1.7  Dribble Gate Mounting Rails ....................................................................................1-4 
1.6.1.8  Load Cell..................................................................................................................1-4 
1.6.1.9  MAC Valves............................................................................................................. 1-5 
1.6.1.10  Filter/Regulator/Lubricator (FRL) Assembly ..........................................................1-6 
1.6.1.11  Control Panel .......................................................................................................... 1-6 

1.6.2  Spout assembly ........................................................................................... 1-7

 

1.6.2.1  Spout ........................................................................................................................1-7 
1.6.2.2  Bag Clamp Arms ......................................................................................................1-8 
1.6.2.3  Bag Clamp Cylinders................................................................................................ 1-9 
1.6.2.4  Bag Clamp Pads ....................................................................................................... 1-9 
1.6.2.5  Start Switch ............................................................................................................ 1-10 
1.6.2.6  Bag position Switch ................................................................................................ 1-10 

2  Receiving Equipment .............................................................................................. 2-1 

2.1  General Description ........................................................................................... 2-1

 

2.2  Uncrating the Equipment ................................................................................... 2-1

 

3  Setup/Installation .................................................................................................... 3-1 

3.1  General Description ........................................................................................... 3-1

 

3.2  Mechanical Setup............................................................................................... 3-2

 

3.3  Making Electrical Connections .......................................................................... 3-2

 

3.3.1  Electrical Connections................................................................................. 3-2

 

3.3.2  Load Cell Connections ................................................................................ 3-4

 

3.4  Making Pneumatic Connections ......................................................................... 3-4

 

Содержание TE100

Страница 1: ...Taylor Products Model TE100 Electronic Small Bagging Scale Operation and Maintenance Manual ...

Страница 2: ...on of Magnum Systems 2205 Jothi Avenue Parsons Kansas 67357 8460 Toll Free 888 882 9567 Phone 620 421 5550 Fax 620 421 5531 Web www taylorproducts com customerservice magnumsystems com Machine Serial Number Sales Order Number ...

Страница 3: ...e requires an electrical lockout Static Sensitive Symbols for Equipment Handling Instructions The and symbols indicate important handling guidelines for proper handling of electronic equipment modules and sensitive components for the prevention of potential damage that could be caused by ESD electrostatic discharge during routine maintenance handling and transportation ESD NOTICE To protect agains...

Страница 4: ...ollows Important Indicates an operating procedure practice or condition that if not strictly followed may cause equipment damage Note Indicates additional information or emphasizes a topic related to the subject being discussed Personal Safety Instructions Only qualified personnel should work on or around this equipment To ensure the highest degree of personal safety all who use this equipment are...

Страница 5: ...ent shall Seller have any obligation to make repairs replacements or corrections required in whole or in part as the result of i normal wear and tear ii accident disaster or event of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner for which they were not designed v causes external to the Products such as but not limited to power failure or electrical ...

Страница 6: ...Model TE100 Electronic Small Bagging Scale iv Revision 001 This Page Intentionally Left Blank ...

Страница 7: ...e 1 4 1 6 1 6 Dribble Gate Cylinder 1 4 1 6 1 7 Dribble Gate Mounting Rails 1 4 1 6 1 8 Load Cell 1 4 1 6 1 9 MAC Valves 1 5 1 6 1 10 Filter Regulator Lubricator FRL Assembly 1 6 1 6 1 11 Control Panel 1 6 1 6 2 Spout assembly 1 7 1 6 2 1 Spout 1 7 1 6 2 2 Bag Clamp Arms 1 8 1 6 2 3 Bag Clamp Cylinders 1 9 1 6 2 4 Bag Clamp Pads 1 9 1 6 2 5 Start Switch 1 10 1 6 2 6 Bag position Switch 1 10 2 Rece...

Страница 8: ... 6 5 Preventive Maintenance 5 1 5 1 General Description 5 1 5 2 Daily Maintenance Procedures 5 1 5 2 1 Cleaning 5 1 5 2 2 Check Calibration 5 1 5 3 Monthly Maintenance 5 1 6 Troubleshooting 6 1 6 1 General Description 6 1 6 2 The Troubleshooting Process 6 1 6 3 Trouble Symptoms 6 1 6 3 1 Scale is Not Accurate 6 1 6 3 2 Scale Does Not Return to Zero 6 2 6 3 3 The Machine Is Unable To Auto Correct T...

Страница 9: ...Off Gate Seal Removal 7 10 7 3 7 2 Shut Off Gate Seal Installation 7 10 7 3 8 Bag Clamp Arm Replacement 7 10 7 3 8 1 Bag Clamp Arm Removal 7 10 7 3 8 2 Bag Clamp Arms Installation 7 11 7 3 9 Bag Clamp Arm Spring Replacement 7 12 7 3 9 1 Bag Clamp Arm Spring Removal 7 12 7 3 9 2 Bag Clamp Arm Spring Installation 7 13 7 3 10 Bag Clamp Cylinder Replacement 7 13 7 3 10 1 Bag Clamp Cylinder Removal 7 1...

Страница 10: ... Electronic Small Bagging Scale viii Revision 001 Glossary Glossary 1 Index Index 1 Appendix A Safety Procedures A 1 Appendix B Spare Parts B 1 Appendix C Mechanical Drawings C 1 Appendix D Electrical Drawings D 1 ...

Страница 11: ...mbly on the Hopper Flange 3 2 Figure 3 3 Shipping Bracket Location 3 2 Figure 3 4 MAC Valve Connections And Schematic 3 3 Figure 3 5 Load Cell Connections 3 4 Figure 3 6 Lubricator Oil Flow Control 3 4 Figure 3 7 Control Panel 3 6 Figure 3 8 Relay Board 3 7 Figure 3 9 Relay Board Schematic 3 7 Figure 3 10 Decimal Point Switches 3 9 Figure 3 11 Display Trim Pot 3 10 Figure 3 12 ZERO Knob And Lock C...

Страница 12: ...Shut Off Gate Mounting 7 9 Figure 7 7 Shut Off Gate Mounting Screw Ground Off Smooth 7 9 Figure 7 8 Shut Off Gate Seal 7 10 Figure 7 9 Stainless Steel Deflector 7 11 Figure 7 10 Bag Clamp Arm Bolts and Bearings 7 11 Figure 7 11 Bag Clamp Arm Bolts And Bearings Installed 7 12 Figure 7 12 Bag Clamp Pivot Block 7 14 Figure 7 13 Air Supply Fitting 7 15 ...

Страница 13: ...8 Table 3 2 Coarse Weight Gain Switch Combinations 3 13 Table 3 3 Over Under Reject Dial Settings 3 15 Table 4 1 Auto Correction Example Target Weight 50 0 Lbs 4 4 Table 4 2 Over Under Reject Dial Settings 0 to 100 0 8 Lbs 4 5 Table 7 1 Bag Clamp Cylinder Air Supply Lines 1 Side Shown 7 4 Table B 2 TE100 Spare Parts List B 1 ...

Страница 14: ...Model TE100 Electronic Small Bagging Scale xii Revision 001 This Page Intentionally Left Blank ...

Страница 15: ...ral optional features that are available The TE100 units come standard equipped to fill a standard open mouth bag The TE100 can also be ordered with Depending on how the TE100 is equipped the TE100 can handle weighments from 20 to 125 lbs 4 54 kilograms to 56 70 kilograms 1 3 Manual Scope This manual will provide information on installation operation preventive maintenance troubleshooting and repa...

Страница 16: ... unit The major components of the system are Scale cabinet assembly o Cabinet o Shut off gate o Shut off gate bearings o Shut off gate cylinder o Dribble gate o Dribble gate cylinder o Dribble gate mounting straps o Load cell o Control box o MAC valves o Filter Regulator Lubricator FRL assembly Spout assembly o Spout o Bag clamp arms o Bag clamp pads o Start switch o Bag position switch Figure 1 1...

Страница 17: ...he scale cabinet is the core of the TE100 All other TE100 components are mounted on the scale cabinet Item Description Item Description 1 Scale cabinet 6 Lock washer and jam nut 2 Shut off gate pivot bolts 7 Cylinder to shut off gate bolt and washer 3 Shut off gate pivot bearings 8 Quick connect fittings 4 Lock washer and jam nut 9 Cylinder to cabinet bolt and washer 5 Shut off gate 10 Shut off ga...

Страница 18: ...en the TE100 is filling at the bulk rate When the dribble gate cylinder extends it partially blocks the flow of product 1 6 1 6 Dribble Gate Cylinder The dribble gate is extended and retracted using a pneumatic cylinder that is mounted on the rear of the TE100 The rod end of the dribble gate cylinder is bolted directly to the dribble gate while the cylinder end is bolted to the dribble gate cylind...

Страница 19: ... Pressing the button marked CYL B will close the gate Dribble gate Pressing the button marked CYL A will retract the gate Pressing the button marked CYL B will extend the gate Bag clamp Pressing the button marked CYL A will apply the bag clamp arms Pressing the button marked CYL B will release the bag clamp arms Each of the MAC valves is also equipped with a flow control screw These flow control s...

Страница 20: ... Filter Regulator Lubricator FRL Assembly 1 6 1 11 Control Panel The TE100 is equipped with a control panel that is used to set the operating parameters for the unit The control panel is where the operator will find the power switch It is located on the lower right corner of the control panel The panel also includes a weight display for monitoring the weight of the package control knobs for settin...

Страница 21: ...ld contact any component on the scale cabinet assembly is on the top of the load cell where it is bolted to the load cell 1 6 2 1 Spout The spout directs the product as it falls from the scale cabinet assembly into the package The spout also serves as the mounting point for the bag clamp arms the bag clamp cylinders the start switch and the bag position switch Figure 1 8 Spout Assembly Spout assem...

Страница 22: ...re linked together using two chain type links and a pivot block on each end of the bag clamp arms Figure 1 9 Chain Links and Pivot Block The bag clamp arm that is located to the rear of the TE100 is equipped with a stainless steel deflector Figure 1 10 Bag Clamp Arm Shown With Stainless Steel Deflector Bag clamp arm Stainless steel deflector used only on the rear bag clamp arm Chain links Bag clam...

Страница 23: ...s mounted to the spout The rod end of the cylinder is threaded into the pivot block that is connected to the bag clamp arms via chain links Figure 1 11 Bag Clamp Cylinder 1 of 2 Shown 1 6 2 4 Bag Clamp Pads The TE100 uses two ribbed rubber pads to help hold the package on the TE100 spout as the package fills The bag clamp pads are mounted on the spout and remain stationary When the bag clamp arms ...

Страница 24: ...s their hand touches the bale the bale causes the shaft on the switch to rotate This causes the internal contacts to make This initiates the fill cycle Figure 1 13 Start Switch 1 6 2 6 Bag position Switch The TE100 may be equipped with an optional bag position switch The purpose of the switch is to prevent starting the fill cycle in the event that the start switch is tripped when there is no bag i...

Страница 25: ...g adapters that are available for the TE100 depending on the size of bag that is desired Depending on the density of the product the round actually oval shaped small bag adapter is used to fill packages ranging from 5 10 lb 2 3 4 5 kg in size while the rectangular small bag adapter is used to fill packages ranging from 5 10 lb 4 5 9 0 kg in size Figure 1 15 TE100 With Small Bag Adapter Installed S...

Страница 26: ...General Description Model TE100 Electronic Small Bagging Scale 1 12 Revision 001 This Page Intentionally Left Blank ...

Страница 27: ...ent Follow the procedure below to unpack the equipment and prepare it for installation 1 The TE100 hangs from a hopper Make sure the hopper is in its final position and ready for the TE100 to be installed 2 Before opening the box and removing TE100 from the shipping pallet inspect the box and pallet for visible damage 3 Remove the box Use care when unpacking the TE100 to avoid damaging the unit Fi...

Страница 28: ...Receiving Equipment Model TE100 Electronic Small Bagging Scale 2 2 Revision 001 This Page Intentionally Left Blank ...

Страница 29: ...with the electrical schematic for the machine WARNING Before installing adjusting or servicing any pneumatic component be sure to become familiar with the pneumatic schematic for the machine When mounting the TE100 it should be mounted on a hopper that has 60 sides The use of a shut off gate is acceptable CAUTION Never install the TE100 on a downspout This will result in the scale not functioning ...

Страница 30: ...nect the main electrical and pneumatic connections 7 Set the air pressure regulator Refer to 3 4 Making Pneumatic Connections 8 Dry cycle the TE100 Refer to 3 5 Dry Cycle 9 Calibrate the TE100 Refer to 3 6 Calibration 3 3 Making Electrical Connections Before connecting the TE100 to the electrical supply it is vital that the unit be properly grounded The recommended method is to plug the power cord...

Страница 31: ...Setup Installation Revision 001 3 3 Model TE100 Electronic Small Bagging Scale Figure 3 4 MAC Valve Connections And Schematic ...

Страница 32: ...onnectors for leaks using a soapy water mixture Bubbles will appear at the site of any leaks Eliminating or reducing air leaks will reduce wear on the air supply equipment 3 4 1 Lubrication Requirements The pneumatic cylinders require lubrication to ensure their proper operation and to extend their useful life The lubricator should be filled with 10 or 20 weight non detergent oil The oil flow cont...

Страница 33: ...rget weight This should result in the following actions The shut off gate cylinder will retract to close the shut off gate The bag clamp cylinders will retract pulling the bag clamp arms inward thus releasing the bag 7 Test the dribble gate function by pressing the test buttons on MAC valve that controls it 3 6 Calibration The TE100 is calibrated before it is shipped from the factory However the T...

Страница 34: ...allation Model TE100 Electronic Small Bagging Scale 3 6 Revision 001 Figure 3 7 Control Panel ZERO knob Display select switch EMERGENCY STOP button WEIGHT knob DRIBBLE knob HOLD BAG DROP switch Power switch Fuses ...

Страница 35: ...elay Board Figure 3 9 Relay Board Schematic Display trim potentiometer Decimal point placement switches Over under reject adjustment potentiometers Weight trim potentiometer Density correction switch Coarse weight gain adjustment switches Coarse zero adjustment switches Load cell connections ...

Страница 36: ...WEIGHT position and turn the WEIGHT knob to adjust the target weight setting When the operator pushes the switch down to the SET DRIBBLE position and holds it there the weight display will show the current dribble weight setting The operator will hold the switch in the SET DRIBBLE position and turn the DRIBBLE knob to adjust the dribble weight setting ZERO knob Used by the operator to zero the wei...

Страница 37: ...ain electrical and pneumatic connections 2 Turn the power on Allow the TE100 controls to warm up for thirty 30 minutes 3 Check the weight display to see if it is currently set to the desired decimal point location The decimal point location can be set to allow the weigh meter to display the package weight to the nearest tenth XXX X hundredth XX XX or thousandth X XXX of a pound kilogram If no chan...

Страница 38: ...lay Trim Pot c Release the display select switch d Turn the WEIGHT knob to midspan e Tighten the lock collar 3 6 2 Zeroing The Weight Display 1 Turn the power on Allow the TE100 controls to warm up for thirty 30 minutes 2 Make sure that that there is no weight on the scale Check the weight display reading If the scale reads 000 0 assuming that the weight display is setup to read tenths then the ze...

Страница 39: ...n the lock collar on the ZERO knob 3 6 3 Calibration Of Scale To Full Scale Weight 1 Check the weight display to make sure that it is displaying zero The ZERO knob should be adjusted so that the minus has just disappeared from the display 2 Attach a wire or small cord to the center of the bag clamp brackets at the bottom of the spout The wire or cord needs to be strong enough to safely support the...

Страница 40: ...se the coarse weight gain switches 10 Turn the weight trim potentiometer all the way clockwise 11 While counting the number of revolutions turn the weight trim potentiometer all the way counter clockwise 12 Divide the number of revolutions that the weight trim potentiometer was turned in the previous step by two to determine where the center of the span is For example if the weight trim potentiome...

Страница 41: ...erly calibrated 3 6 4 Adjusting Density Correction Setting The TE100 control system utilizes an automatic correction feature At the beginning of each production run if a package comes up either over or under weight the TE100 will adjust the timing of the fill cycle to correct the overage underage The auto correct feature makes incremental adjustments over several fill cycles up to 12 bags until th...

Страница 42: ...5 Zero the scale Refer to 3 6 2 Zeroing The Weight Display Important If using the TE100 to package more than one product the operator should note the individual settings for each product This will make transitioning from one product to another more efficient 6 Place a bag on the spout CAUTION Keep fingers and loose clothing away from bag clamps Failure to do so could result in injury 7 Engage the ...

Страница 43: ...ols located in the center on the left side of the printed circuit board Figure 3 18 Over Under Reject Controls 3 Set the under reject parameter by turning the dial Turning the dial all the way to the left will result in the under setting being the same as the target weight Turning the dial all the way to the right will result in the under reject parameter being 0 8 lbs under the target weight Tabl...

Страница 44: ...ble bag weights 1 Turn the TE100 off 2 Disconnect the main electrical and pneumatic connections 3 Loosen and remove the two bolts that secure the dribble gate cylinder mounting bracket to the dribble gate rails Figure 3 19 Dribble Gate Cylinder Mounting 4 Move the dribble gate cylinder mounting bracket inward to reduce the feed rate or outward to increase the feed rate 5 Install and tighten the tw...

Страница 45: ...ke sure the flow control valve is fully closed 5 Disconnect the two blue hoses located at the top of each bag clamp cylinder and replace them with blue hoses connected to the tee that was just installed 6 Connect the blue hoses removed from the bag clamp cylinder to the blue hoses on the small bag adapter cylinders 7 Remove the red hoses from the bag clamp cylinders and connect them to the red hos...

Страница 46: ...Setup Installation Model TE100 Electronic Small Bagging Scale 3 18 Revision 001 This Page Intentionally Left Blank ...

Страница 47: ...SET WEIGHT position the weight display shows the current Target Weight that is set When held in the SET DRIBBLE position the weight display shows the current DRIBBLE WEIGHT that is set EMERGENCY STOP button Located in the center of the control panel when this button is pushed it will immediately interrupt the operation of the machine ZERO knob Used to reset the weight display to 0 00 WEIGHT knob U...

Страница 48: ...the WEIGHT knob Note To check the current target weight setting at any time holding the display select switch in the SET WEIGHT position 6 Set the Dribble Weight Loosen the lock collar on the WEIGHT knob While holding the display select switch down in the SET DRIBBLE position turn the WEIGHT knob until the desired Dribble Weight is shown on the weight display Release the display select switch and ...

Страница 49: ...h succeeding bag should get closer to the target weight It will require 5 to 12 bags of material before the Automatic Weight Correction will be able to fully correct to Target Weight However if the first bag is substantially over weight more than 0 6 pounds use the following procedure to reduce the amount of bags required for the Automatic Weight Correction to reach Target Weight If the first bag ...

Страница 50: ...in steps of 0 05 pounds each time it needs to adjust Table 4 1 Auto Correction Example Target Weight 50 0 Lbs Bag Weight Lbs 1st 50 6 3rd 50 5 5th 50 4 7th 50 3 9th 50 2 11th 50 1 13th 50 0 13 Once the unit has auto corrected to Target Weight each bag should continue to be filled to the target weight assuming a steady flow of uniform density material is being fed into the unit 14 Adjust the over u...

Страница 51: ...flow and stabilize the bag weights If bag weights are very stable and fill times are slow open the dribble gate to reduce fill time Try different adjustments of the dribble gate until you find the optimum combination of minimum fill times with acceptable bag weight stability Refer to 7 2 3 Dribble Gate Adjustments 16 Setup of the unit is now complete The unit should be ready to be placed in normal...

Страница 52: ...an underweight bag to get it to make weight and drop Follow company procedures for disposition of overweight or underweight bags Note To stop a fill cycle at any time for any reason press the EMERGENCY STOP pushbutton located on the front of the control panel NEVER PULL DOWN ON A BAG TO STOP THE FILL CYCLE 4 4 1 Maintaining Operational Efficiency To ensure the unit operates at maximum efficiency t...

Страница 53: ...om entering the control mechanisms which could cause the performance of the TE100 to suffer Also by taking the time to clean the TE100 on a daily basis the operator will be able to give the TE100 a thorough inspection Take the time to inspect all components for possible damage 5 2 2 Check Calibration On a daily basis check the calibration of the machine using a known weight If calibration is requi...

Страница 54: ...Preventive Maintenance Model TE100 Electronic Small Bagging Scale 5 2 Revision 001 This Page Intentionally Left Blank ...

Страница 55: ...mple things first o Observe indication and trouble codes o Check test points o Avoid complicating the problem 6 3 Trouble Symptoms Use the following information to assist in troubleshooting 6 3 1 Scale is Not Accurate If the scale is providing inaccurate readings check the following 1 Check the calibration of the TE100 Refer to Chapter 3 6 Calibration 2 Check for anything that might interfere with...

Страница 56: ...arget weight follow the steps below 1 Adjust the offset for the automatic weight correction feature Refer to 3 6 4 Adjusting Density Correction Setting 2 Adjust the actuation speed of the shut off gate Adjust as necessary Refer to 7 2 4 MAC Valve Flow Control Adjustment 6 3 4 The Weighments Fluctuate Between Too Light and Too Heavy If the TE100 is inconsistent in delivering package weights and the...

Страница 57: ...m the unpressurized side of the cylinder and see if any air leaks through from the pressurized side Reinstall the hose 2 Reverse the pressure on the cylinder 3 Remove the other hose It should now be on the unpressurized side of the cylinder Check for any leaks through from the pressurized side Reinstall the hose 4 Check for air leaks around the barrel end of the cylinder 5 If leaks are found in an...

Страница 58: ...Troubleshooting Model TE100 Electronic Small Bagging Scale 6 4 Revision 001 This Page Intentionally Left Blank ...

Страница 59: ...matic connections 3 Disconnect the air supply lines from the bag clamp cylinder quick connect fittings 4 Remove the start switch 5 Remove the spout Refer to 7 3 1 Spout Replacement 6 Loosen the setscrews in the pivot blocks Note The setscrews are in the opposite end of the threaded bore as the cylinder rod The setscrews tighten down against the cylinder rod to lock it in place Figure 7 1 Pivot Blo...

Страница 60: ...lacement 6 Inspect the rubber shut off gate seal for wear or damage Replace if necessary Refer to 7 3 7 Shut Off Gate Seal Replacement 7 Loosen the jam nut on the shut off gate cylinder rod 8 Turn the cylinder rod in the rod end to adjust the amount of contact between the edge of the shut off gate and the shut off gate seal Figure 7 2 Shut Off Gate Adjustment 9 Tighten the jam nut against the rod ...

Страница 61: ...the flow control on the MAC valve that controls that pneumatic component Use the steps below to adjust the airflow from the MAC valve 1 Locate the MAC valve that controls the affected component 2 Locate the flow control screw on the top of the MAC valve 3 Using a screwdriver turn the flow control screw To increase the actuation speed turn the adjustment screw counter clockwise To decrease the actu...

Страница 62: ...es that are connected to the bag clamp cylinders Table 7 1 Bag Clamp Cylinder Air Supply Lines 1 Side Shown 4 Remove the bag clamp actuator switch 5 Remove the start switch 6 Remove the two spout mounting bolts 7 Remove the spout by lifting it up slightly and sliding it toward the rear of the TE100 then lowering it until it clears the load cell CAUTION A sudden jerk or shock such as being struck b...

Страница 63: ...oad cell damage The load cell is NOT covered by warranty 4 Install the two mounting bolts Do not tighten the bolts yet Figure 7 4 Spout Mounting Bolts 5 Check the alignment of the spout to the scale cabinet The spout should not be touching the scale cabinet The only contact with the scale cabinet or with its components should be where the spout sits on the load cell 6 Tighten the spout to load cel...

Страница 64: ...ol box 8 Remove any tie straps that are securing the load cell cable to the frame of the TE100 9 Loosen and remove the load cell mounting bolts 10 Remove the load cell 7 3 2 2 Load Cell Installation 1 Position the load cell 2 Install the two mounting bolts but do not tighten them 3 Check the alignment of the load cell The side of the load cell should run parallel to the scale cabinet Tighten the l...

Страница 65: ...ic cylinder with the bolt hole on the mounting tab on the dribble gate 4 Insert the bolt through the rod end and mounting tab 5 Install the washer and nut on the bolt Tighten the nut on the bolt 6 Connect the air supply lines to the dribble gate cylinder 7 Connect the main electrical and pneumatic connections 8 Turn the TE100 on and test for proper operation 7 3 4 Dribble Gate Replacement If the d...

Страница 66: ...from the scale cabinet 2 Line the rod end of the cylinder up with the mounting hole in the shut off gate 3 Install the bolt that secures the rod end of the cylinder with the shut off gate 4 Connect the air supply lines to the quick connect fittings on the shut off gate cylinder 5 Install the spout Refer to the 7 3 1 Spout Replacement 6 Connect the main electrical and pneumatic connections 7 Turn t...

Страница 67: ...e scale cabinet 3 Install and tighten the nuts on each of the two slotted screws Do not over tighten 4 Use a grinder to grind any portion of the screw shank that extends beyond the outer surface of the nut This is done to provide clearance for mounting the spout Figure 7 7 Shut Off Gate Mounting Screw Ground Off Smooth 5 Install the shut off gate cylinder Refer to the 7 3 5 Shut Off Gate Cylinder ...

Страница 68: ... Spout Replacement 5 Connect the main electrical and pneumatic connections 6 Turn the TE100 on and test for proper operation 7 3 8 Bag Clamp Arm Replacement If a bag clamp arm becomes damaged or worn follow the steps below to replace it 7 3 8 1 Bag Clamp Arm Removal 1 Turn the TE100 off 2 Disconnect the main electrical and pneumatic connections 3 Make sure that the hopper and the scale cabinet are...

Страница 69: ...ss Steel Deflector 4 Install the bag clamp arm mounting bolts and bearings from the inside of the spout assembly Important Three of the bolts used are standard hex head bolts One bolt is an internal hex bolt This bolt must be installed in the proper location Failure to do so will result in improper operation of the TE100 Refer to Figure 7 7 for information on Note If the bearings won t slide into ...

Страница 70: ...s 11 Turn the TE100 on and test for proper operation 7 3 9 Bag Clamp Arm Spring Replacement On each side of the TE100 a spring is used to connect the two bag clamp arms Over time the bag clamp arm springs may weaken or become damaged Follow the steps below to replace the springs 7 3 9 1 Bag Clamp Arm Spring Removal 1 Turn the TE100 off 2 Disconnect the main electrical and pneumatic connections 3 R...

Страница 71: ...e the rod to back it out of the pivot block threads Count the number of rotations until the rod is free of the pivot block 9 Loosen and remove the cylinder mounting bolt 10 Remove the cylinder 7 3 10 2 Bag Clamp Cylinder Installation 1 Make a mark on the cylinder rod of the cylinder near the threads 2 Make sure that there is a jam nut on the threaded end of the rod Make sure that the jam nut is tu...

Страница 72: ... at the pivot block 7 Make a mark using a permanent marker on the cylinder rod 8 Rotate the rod to back it out of the pivot block threads Count the number of rotations until the rod is free of the pivot block Figure 7 12 Bag Clamp Pivot Block 7 3 11 2 Bag Clamp Pivot Block Installation 1 Position the pivot block Slide the pivot block over the chain link pins 2 Start threading the rod into the pivo...

Страница 73: ...anner as the one that was removed 2 Insert each end of the new line into their fittings 3 Reattach any clips and or retainers to secure the air supply line 4 Reconnect the main pneumatic connection and check for any leaks If a leak is found disconnect the main pneumatic connection and then disconnect reconnect the air connections then reconnect the main pneumatic connection Repeat as necessary unt...

Страница 74: ... of a main circuit board failure use the steps below to replace it 7 3 14 1 Main Circuit Board Removal 1 Turn the TE100 off 2 Disconnect the main electrical and pneumatic connections 3 Unlatch the control enclosure and swing it to the full open position This will expose the main circuit board 4 Use a inch nut driver to remove the nuts that secure the main circuit board There is one nut on each cor...

Страница 75: ...e weight the cylinder extends moving the gate to partially obstruct the flow of product ESD Electrostatic Discharge Ground Ground Electrical A conducting connection whether intentional or accidental between an electrical circuit or equipment and the earth or some other conducting body at a reference potential kg Kilogram lb or lbs Pound or pounds Load cell An electronic device that is used to moni...

Страница 76: ...Glossary Model TE100 Electronic Small Bagging Scale Glossary 2 Revision 001 This Page Intentionally Left Blank ...

Страница 77: ...nal Small Bag Adapter 3 17 Introduction 1 1 Load Cell Replacement 7 6 Lubrication Requirements 3 4 Main Circuit Board Replacement 7 16 Major Systems and Components 1 2 Making Electrical Connections 3 2 Making Pneumatic Connections 3 4 Manual Scope 1 1 Mechanical Setup 3 2 Operation 4 1 Operational Controls 4 1 Pneumatic Quick Connect Fitting Replacement 7 15 Pneumatic Requirements 1 1 Preventive M...

Страница 78: ...Index Model TE100 Electronic Small Bagging Scale Index 2 Revision 001 This Page Intentionally Left Blank ...

Страница 79: ...ribed in this manual Do not attempt internal service or adjustments unless another person capable of rendering first aid and resuscitation is available Do not substitute parts or modify equipment This practice could in some cases introduce the danger of additional hazards The TE100 contains some electrostatic sensitive components Therefore always ground yourself with a proper wrist strap before ha...

Страница 80: ...Appendix A Model TE100 Electronic Small Bagging Scale A 2 Revision 001 This Page Intentionally Left Blank ...

Страница 81: ...hrey clamp cylinder 1 0625 bore 1 5 stroke 5 16 24 rod 50 1166 3 Gate slide bearing 50 7057 4 MAC solenoid valve less manifold base 53 0276 5 Gate and clamp bearings 3 8 bore flanged 50 7011 6 Bronze gate cylinder clevis bushing 1 4 X5 16 X1 4 50 7098 7 200lb load cell platform type stainless steel 50 1549 8 Bag clamp pads 60 0185 604 X 3 set 9 Bag clamp extension spring 7 16 X 2 15 16 53 2007 10 ...

Страница 82: ...Appendix B Model TE100 Electronic Small Bagging Scale B 2 Revision 001 This Page Intentionally Left Blank ...

Страница 83: ...ber 1 TE 100 Exploded Parts ISO 1 dwg 2 TE 100 Exploded Parts Bill of Materials ISO 1 BOM dwg 3 TE 100 Exploded Parts ISO 2 dwg 4 TE 100 Exploded Parts Bill of Materials ISO 2 BOM dwg 5 TE 100 Exploded Parts ISO 3 dwg 6 TE 100 Exploded Parts Bill of Materials ISO 3 BOM dwg 7 TE 100 ISO 4 dwg 8 ISO 4 Bill of Materials ISO 4 BOM dwg 9 10 11 12 13 14 15 16 17 18 ...

Страница 84: ...Appendix C Model TE100 Electronic Small Bagging Scale C 2 Revision 001 This Page Intentionally Left Blank ...

Страница 85: ...27 25 13 9 9 22 7 13 15 25 24 8 12 11 2 5 14 15 16 13 13 14 11 12 12 11 3 21 20 10 19 17 18 10 4 20 21 6 2 1 14 13 13 14 12 11 13 17 15 15 16 28 28 15 16 15 Machine Type TE100 Dwg Name ISO 1 dwg Dwg View Exploded View ...

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Страница 87: ...Machine Type TE100 Dwg Name ISO 2 dwg Dwg View Bag Clamp Arms Related Components Exploded View 11 1 11 12 1 12 10 4 5 8 7 5 4 4 9 2 6 3 5 5 5 5 5 4 5 5 5 5 5 4 5 13 ...

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Страница 89: ...20 15 8 2 6 6 11 14 14 4 11 10 5 10 3 7 23 8 21 22 12 13 13 19 6 2 23 8 23 8 6 9 9 24 24 1 9 9 Machine Type TE100 Dwg Name ISO 3 dwg Dwg View Spout Assembly Exploded View ...

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Страница 91: ...Machine Type TE100 Dwg Name ISO 4 dwg Dwg View Scale Cabinet Exploded View ...

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Страница 93: ...Model TE100 Electronic Small Bagging Scale Appendix D Electrical Drawings Table D 4 TE100 Electrical Drawings Drawing Title Part Number 1 ECT146 Assembly Dwg 53 0968 2 TE 1002a TE 1002a dwg 3 TE 100dr2 TE 100dr2 dwg 4 5 6 7 8 9 10 ...

Страница 94: ...Appendix D Model TE100 Electronic Small Bagging Scale D 2 Revision 001 This Page Intentionally Left Blank ...

Страница 95: ...Machine Type TE100 Dwg Name ECT146ASY dwg Dwg View Controller Circuit Board ...

Страница 96: ...O C BROWN WHITE BLACK RED VALVE SOLENOID GATE BAG CLAMP C C NO NC NO NC 5 4 3 2 1 WHITE GREEN BLACK RED SHIELD LOAD CELL CONNECTIONS 1 3 2 BAG DROP STOP POWER SUPPLY BLACK WHITE BLUE EMERG NC NO C BROWN WHITE BLACK RED VALVE SOLENOID GATE BAG CLAMP C C NO NC NO NC LOAD CELL CONNECTIONS 1 3 2 BAG DROP STOP POWER SUPPLY BLACK WHITE BLUE EMERG NC NO C BROWN WHITE BLACK RED VALVE SOLENOID GATE BAG CLA...

Страница 97: ... COIL B RED 2 WIRE CORD 6 WIRE CORD SOLENOID SOLENOID DRIBBLE SOLENOID GATE START SWITCH COIL A COIL A DRIBBLE SOLENOID CLAMP SOLENOID COIL A GATE SOLENOID CLAMP RELAY EMERGENCY STOP BAG HOLD GATE RELAY DRIBBLE RELAY CLAMP 115 VAC DRIBBLE SOLENOID COIL B CLAMP SOLENOID COIL B COIL B GATE SOLENOID WEIGH METER 6 WIRE CORD COIL A YELLOW COIL B RED COIL B RED COIL A YELLOW COIL B RED COIL B RED COIL A...

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