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Magnum MLT5060, Инструкция по эксплуатации и каталог запасных частей, Страница: 1 / 64

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LIGHT TOWER

MLT5060 • MLT5080

OPERATING/PARTS MANUAL

Содержание MLT5060

Страница 1: ...LIGHT TOWER MLT5060 MLT5080 OPERATING PARTS MANUAL...

Страница 2: ...lthAssociation OSHA guidelines Keep a copy of this manual with the unit at all times Additional copies are available from Magnum Products LLC An engine operators manual was also supplied with the unit...

Страница 3: ...TRAILER WHEEL BEARINGS 21 ENGINE MAINTENANCE 22 OPTIONAL LOWER RADIATOR HOSE HEATER USEAND MAINTENANCE 23 TROUBLESHOOTING THE LIGHTS 23 MAST LIGHT CONNECTIONS 24 UNIT DECALS 24 28 GENERATOR ASSEMBLY 6...

Страница 4: ...peratinginstructionsandfamiliarizeyourselfwiththelocationandproperuseofallinstrumentsandcontrols Inexperienced operators should receive instruction from someone familiar with the equipment before bein...

Страница 5: ...Always disconnect the NEGATIVE battery cable from the corresponding terminal before performing any service on the engine or other components Shut the engine down if any of the following conditions ex...

Страница 6: ...OF THE TOWING VEHICLE Do not attach the cable to the trailer hitch Make sure directional and brake lights on the trailer are connected and working properly Check that all lug nuts holding wheels on ar...

Страница 7: ...rby Fire explosion hazard Keep open flames away from unit Read and understand the supplied operator s manual before operating unit Ultraviolet radiation hazard Operate only with lens intact Use clean...

Страница 8: ...54 92 90 Cylinders qty 3 3 Fuel Consumption 100 prime gph Lph 0 52 1 97 0 50 1 89 Battery Type Group Number 24 24 Battery Voltage Quantity per Unit 12V 1 12V 1 Battery Rating 440 CCA 440 CCA Generato...

Страница 9: ...ments Specifications are subject to change without notice MAGNUM MODEL MLT 5060 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Coverage acres m2 5 7 20 234 28 328 Dimensions...

Страница 10: ...Operating Speed rpm 1800 Displacement in3 L 57 97 0 95 Cylinders qty 3 Fuel Consumption 100 prime gph Lph 0 63 2 38 Battery Type Group Number 24 Battery Voltage Quantity per Unit 12V 1 Battery Rating...

Страница 11: ...ements Specifications are subject to change without notice MAGNUM MODEL MLT 5080 Lighting Lighting Type Metal Halide Ballast Type Coil Core Lumens 440 000 Coverage acres m2 5 7 20 234 28 328 Dimension...

Страница 12: ...ck into place Pull the locking pin on the outrigger jacks and rotate them 90 until the spring loaded pin snaps back into place 6 Pull the locking pin on the rear jack F and rotate it 90 until the spri...

Страница 13: ...f the tower sections get stuck STOP IMMEDIATELY and contact an authorized service center 6 The mast can be rotated by loosening the locking knob at the bottom of the mast Q Turn the mast until the lig...

Страница 14: ...ding at the top sections of the mast If for any reason the winch cable begins to develop slack or any of the tower sections get stuck STOP IMMEDIATELY and contact an authorized service center 6 The ma...

Страница 15: ...he main circuit breaker is switched to the ON I position 6 ENGINE STARTING SWITCH Keyed switch operates glow plugs starts and stops engine 7 ENGINE GLOW PLUG INDICATOR Indicates operation of the engin...

Страница 16: ...ds to allow the starter motor to cool and then repeat the starting procedure Excessive cranking will cause damage to the starter 5 Note If oil pressure is not obtained within 30 seconds after the key...

Страница 17: ...n the lights are on This will overload the generator and cause the main circuit breaker to trip Should the breaker trip switch off the lights remove some of the load to the outlets and wait 10 minutes...

Страница 18: ...t rotation knob 4 Release the mast lock by pulling the safety pin on the mast lock and pulling the lock free Turn the handle of the lower mast winch until the mast spring begins to pivot the tower dow...

Страница 19: ...lower winch slightly to relieve pressure on the mast lock bar 5 After the mast is completely down insert the cradle lock pin and secure it with the safety pin 6 Position lights to aim at the ground If...

Страница 20: ...t to exceed 10 mph or less depending on terrain LIFTING THE TRAILER When lifting the light tower and trailer attach any slings chains or hooks directly to the central lifting eye The lifting eye is lo...

Страница 21: ...120 Ft Lbs 122 162 Nm After the first road use re torque the lug nuts in sequence TRAILER WHEEL BEARINGS The light tower is equipped with a grease zerk fitting to allow lubrication of the wheel beari...

Страница 22: ...d mainte nance procedures refer to the engine operators manual A copy of this manual was supplied with the unit when it was shipped from the factory For additional or replacement copies of the engine...

Страница 23: ...the control box and inside each ballast box 2 Generator output incorrect Check the incoming voltage to the ballast by checking the available voltage on the duplex receptacle Incoming voltage should be...

Страница 24: ...GRN WT BK RD BK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK 2 1 4 3 24 MAST LIGHT CONNECTIONS MAST JUNCTION BOX WIRING 4 LIGHT MAST LIGHT CONNECTIONS 4 LIGHT MAST JUNCTION...

Страница 25: ...EGT WERDEN UNTEN UND GESICHERT IN DER WIEGE NO MUEVA UNIDAD CON TORRE UNIDAD PUEDE SER S LO MOVIDA CON M STIL ABAJO Y ASEGURADO EN CUNA DANGER GEFHAR PELIGRO DANGER N INSTALLEZ PAS L UNIT EN FORT VENT...

Страница 26: ...R ABSCHLEPPEN IN DER TRANSPORTHALTERUNG SICHERN VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE T...

Страница 27: ...T LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO WARNING Inside Front...

Страница 28: ...ULE TRACTEUR 4 ATTACHER LES CHAINES DE SURETE EN UTILISANT UNE METHODE CROISEE 5 ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE 6 VERIFIER LES LAMPES DE LA REMORQUE INSTRUCTIONS DE REMORQUAGE 1 BETRIEBS...

Страница 29: ...12327 1 Case cover marathon 6kw pancake 5 15241 2 Mount compression 6 15045B 1 Mount generator 7 12328 1 Bearing marathon 6kw pancake 8 12329 1 Bearing seal marathon 6kw pancake 9 16395 2 Clamp capac...

Страница 30: ...4 16421 1 Fan machined 5 60410 6 Screw M8 x 16 6 60029 6 Washer lock M8 7 16123 1 Plate drive 8 11336 6 Screw 3 8 24 x 7 8 9 15493 2 Diode rotor 10 15492 1 Diode suppressor 11 11337 1 O ring bearing...

Страница 31: ...VOLTAGE REGULATION 3 5 2 1 4 ITEM NO PART NO QTY DESCRIPTION 1 12736 1 Cover generatorbox 2 18556 1 Regulator voltage SE 350 3 12023 1 Generator 10 kW 60 Hz regulated 4 11597B 1 Bracket gen mount 6 1...

Страница 32: ...MANUAL WINCH MAST ASSEMBLY 2 3 4 32 31 33 7 8 34 28 27 29 26 15 13 14 12 11 7 10 9 8 10 16 5 7 8 38 25 24 18 23 5 3 6 5 5 5 1 17 37 30 21 20 22 19 30 35 4 36...

Страница 33: ...r 19 14231 2 Nut 10 32 hx 20 60252 2 Washer split lock 10 21 60397 2 Screw 10 32X1 000panhdphil 22 60237 2 Washer flat SAE 10 23 15829 1 Reflector red 24 16257B 1 Weldment mast 2 00 25 11934B 1 Weldme...

Страница 34: ...LECTRIC WINCH MAST ASSEMBLY 34 2 9 19 37 45 39 7 14 34 30 29 31 42 15 13 14 12 11 40 10 18 8 10 16 33 7 9 25 28 32 26 24 13 3 6 5 20 1 41 16 38 22 21 23 27 46 35 4 36 17 3 6 5 4 10 10 13 14 18 38 43 4...

Страница 35: ...e 188 22 15003 1 Thimble cable 188 23 14151 1 Cable 188 X 11 w ball swedge 24 15013 4 Shim 2 x 2 x 344 GSM 25 12095B 1 Bracket junction box 26 12751B 1 Weldment mast crossbar 27 14231 2 Nut 10 32 hx 2...

Страница 36: ...ENCLOSURE ASSEMBLY 7 6 8 5 9 18 2 3 12 13 11 1 14 17 4 10 20 22 23 25 28 29 21 19 34 33 32 31 30 18 34 13 16 15 33 8 35 36 24 37 38 36 27 26 39...

Страница 37: ...cket license plate 20 65407 2 Light clearance marker amber 21 10225 Light license bracket 22 19714 1 Cap overflowjug 23 20287 1 Jug overflow 2 qt 5 gal 24 19726 1 Clamp overflowbottle 25 22419B 1 Brac...

Страница 38: ...MBLY 38 17 19 20 10 14 8 18 1 2 3 4 5 6 7 13 14 12 11 12 13 15 16 22 3 4 13 26 17 28 27 29 24 21 33 30 31 32 25 23 34 35 34 13 21 13 49 39 37 38 36 40 52 53 51 48 45 55 56 57 58 59 41 54 42 50 46 43 4...

Страница 39: ...15165 1 Pin roll 250 x 1 250 26 14403 1 Pin cotterless 315 x 1 00 ZP 27 14682 1 Bracket battery hold down 28 60984 2 Bolt J 250 20 x 7 00 29 14145 1 Tray battery 30 23505 4 Cable pin tether 12 31 605...

Страница 40: ...plate spring 56 11279 8 Nut locking 57 12207 1 Axle 3500 lb 56SC 68 5TC 58 15540 2 Wheel P205X75R15radialw rim 59 60096 10 Lug Nut 500 20 incl w axle 11555B 1 Weldment removable tongue 74 11253 2 Cap...

Страница 41: ...ctor quick disconnect female 7 15404 4 Cap receptaclew chain 8 12095B 1 Bracket junction box 9 16143 1 Clamp tubing 500 10 12094 1 Box junction 11 14656 1 Strain relief 750NPT water tight 12 12713 1 F...

Страница 42: ...55 2 Fitting 750MNPT x 500FNPT nylon 6 15864 4 Strain relief 500NPT water tight 7 12095B 1 Bracket junction box 8 16143 1 Clamp tubing 500 9 12094 1 Box junction 10 14656 1 Strain relief 750NPT water...

Страница 43: ...nnector 3 pos Wago 4 66102 2 Connector 5 pos Wago 5 60755 4 Fitting 750MNPT x 500FNPT nylon 6 15403 6 Connector quick disconnect female 7 15404 6 Cap receptaclew chain 8 12095B 1 Bracket junction box...

Страница 44: ...44 MITSUBISHI ENGINE 1 7 3 5 6 4 2 9 8 10 11 11 12 12 16 17 15 20 13 14 21 39 38 40 23 24 25 22 27 19 18 29 30 36 26 28 31 32 37 10 33 34 35...

Страница 45: ...erature 28 12529 1 Manifold exhaust 29 16833 1 Starter assy engine 30 16677 1 Switch oil pressure 31 12888 1 Plug oil drain 32 12889 1 Gasket oil drain 33 16445 1 Bracket air cleaner housing 16683 1 S...

Страница 46: ...46 KUBOTA ENGINE 1 9 8 10 7 3 5 6 4 2 11 11 10 2 17 14 13 15 12 16 18 19 20 21 22 23 23 24 25 26 27 28 29 30 33 32 31 7...

Страница 47: ...el shutdown 2 wire 27 12486 1 Alternator 13526 1 Kubota joint eye double port not shown 15375 1 Switch oil pressure not shown 14099 1 Switch coolant temperature not shown 15074 1 Cable battery red 38...

Страница 48: ...Gauge hourmeter 8 65849 1 Breaker 20A 120V 1 pole push button 9 14130 1 Receptacle 120V 20A GFI 5 20R UL 2003 10 10081 1 Hinge panel 11 10235 1 Panel control 12 14137 1 Receptacle 240V 30A twist L6 30...

Страница 49: ...utton 7 14203 2 Block terminal 10 pos 8 14204 1 Kit ground bar 9 14219 2 Strain relief 75 Romex w nut OPTIONALFEATURES 10 13006B 1 Bracket battery charger 2 Amp 3 stage 11 65326 1 Charger battery 2 Am...

Страница 50: ...50 LIGHT ASSEMBLY 1 7 6 8 5 4 2 10 11 3 9 13 12 14 14 16 14 15 17 18 16 19 20 21 23 22...

Страница 51: ...1 Reflector hole in end Magnum light 13 12993Z 1 Weldment wing nut Magnum light 14 60369 3 Washer ext star lock M12 15 12991Z 1 Bracket trunnion Magnum light 16 12992Z 2 Weldment wing bolt Magnum lig...

Страница 52: ...mer metalhalide 4 14158 1 Block terminal 5 11078 1 Box ballast 6 14202 1 Strain relief 3 8 7 16214 1 Assembly ballast cable 10227 1 Assembly transformer cap set 11144 1 Assembly ballast box complete i...

Страница 53: ...ock terminal 6 11078 1 Box ballast 7 14202 1 Strain relief 3 8 8 16214 1 Assembly ballast cable 11168 1 Assembly transformer cap set 11326 1 Assembly ballast box complete items 1 7 HIGH PRESSURE SODIU...

Страница 54: ...AC CIRCUIT WIRING DIAGRAM MODEL 5060 54 MAST POWER CORD...

Страница 55: ...55 AC CIRCUIT WIRING DIAGRAM MODEL 5080 4 LIGHT MAST POWER CORD...

Страница 56: ...AC CIRCUIT WIRING DIAGRAM MODEL 5080 6 LIGHT 56 MAST POWER CORD...

Страница 57: ...RED FUEL PUMP PNK 10 AMP CIRCUIT BREAKER TIME DELAY RELALY RED RED PUR OVERHEAT WARNING SWITCH NORMAL OPEN TYPE BATTERY 12V BLK RED RED YEL WARNING LIGHT TURN MAIN BREAKER OFF BLK C NC NO B TERM R TER...

Страница 58: ...ATTERY 12V OVERHEAT WARNING SWITCH NORMAL OPEN TYPE PUR RED RED TIME DELAY RELALY 10 AMP CIRCUIT BREAKER PNK FUEL PUMP RED BLK RED BLK OIL PRESSURE WARNING SWITCH NORMAL CLOSED TYPE HOUR BLK STARTER S...

Страница 59: ...KERS 50 AMP CIRCUIT BRN RED BRN WHT BRN WHT RED RED 2 RED 1 BLK 2 1 RED BLK RED PROX AUX RELAY 30 87 87A 85 86 PROX SWITCH BLK BLU BLK COM N O N C VIO BLK BLU TILT WINCH EXTEND WINCH N C PROX SWITCH B...

Страница 60: ...60 TRAILER LIGHTS WIRING 1 3 2...

Страница 61: ...harness 5000 3 10265 1 Harness right side trailer 65441 Adapter pig tail trailer light 4 pin to 12 pin 65465 Adapter trailer wiring flat 4 to rnd 7 blade 65464 Adapter trailer wiring flat 4 to rnd 7...

Страница 62: ...62 MAST JUNCTION BOX WIRING 2 1 4 3 6 5 RED GN BK OR BK BLU BLK ORG WHT GRN WT BK RD BK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK GRN WHT BLK 2 1 4 3...

Страница 63: ...63...

Страница 64: ...REV R PART NO 16859 08 27 08...

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