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4

TROUBLESHOOTING

Symptom

Cause of malfunction / Action

Failure of the controlled equipment

Check external causes first:

eg. pump does not start,

- blown fuses

signal lamps fail to operate etc...

- tripped reset button
- open power switch.
- controlled equipment fails.
- defective wiring to level switch.

Check wiring as per wiring diagrams on page 3

Check actuating arm and magnet assembly
1. Remove switch mechanism
2. Check for wiring interference or binding of actuating arm. The switch and

magnet must move throughout its entire range of motion without interference.

3. Replace the switch mechanism in case of binding.

Check float assembly
1. Remove the unit from service
2. Clean the mechanism if required
3. Tilt the float, when the unit is limited by its motion:

check differential setting (for T3C units only) – see above

4. Replace the unit in case cleaning and/or resetting did not solve the problem.

Float magnet

Switch magnet

Non-magnetic float
holder (pressure
boundary)

Magnet/Switch action

For T31-T35 / T3B / T3D and T3E units

CALIBRATION

Properly selected TUFFY units do not need any fi

eld calibration.

For T3C: fi

eld adjustable differential units

The Adjustable Dif

ferential Tuffy II, model T3C, may be set in the field for one of a variety of level differentials. By specific place-

ment of the stops in the holes of the adjustment plate, the level differential may be changed.

D

C

B

A

E

J

F

G

K

L

H

T

o determine the differential

Example: T3C-C unit with stop holes 

B

and 

G

1.

Select the rising level of the upper stop:
example: upper stop = hole 

B

: +85 mm

2. Select the falling level of the lower stop:

example: lower stop = hole 

G

: -205 mm

3. Substract levels: 

rising level / upper stop - falling level / lower
stop:
example: +85 mm - (-205 mm) = +290 mm

Example 2:T3C-8 unit: with stop holes 

D

and 

B

:

+183 mm - (+115 mm) = 68 mm

Impossible stop hole combinations due to the diameter of the stem (of the fl

oat):

Stop holes in mm (divide by 25,4 to obtain inches)

Upper stops

middle

Lower stops

Partnumber

Level

B

C

D

K

L

A

E

F

G

H

J

T3C-4XXX-XXX

Rising

+47

+90 +124

+39 +104

+4

-37

n/a

n/a

-42

n/a

Falling

+80

n/a

n/a

+84

n/a

+38

-10

-47

-82

+4

-62

T3C-8XXX-XXX

Rising

+63 +131 +183

+51 +153

-3

-67

n/a

n/a

-75

n/a

Falling

+115

n/a

n/a

+122

n/a

+50

-25

-84 -136

-3

-106

T3C-CXXX-XXX

Rising

+85 +183 +259

+67 +215

-11

-105

n/a

n/a

-115

n/a

Falling

+160

n/a

n/a

+170

n/a

66

-43

-128 -205

-11

-106

A

and 

B

A

and 

E

A

and 

H

A

and 

K

B

and 

C

B

and 

K

C

and 

D

C

and 

K

C

and 

L

D

and 

L

E

and 

F

E

and 

H

F

and 

H

F

and 

J

F

and 

G

J

and 

G

Содержание Tuffy T3 series

Страница 1: ...Side Mounted Float Level Switch Installation and Operating Manual Tuffy T3 Liquid Level Controls with Electric Switches...

Страница 2: ...xternal cage mounted Tuffy Flanged Tuffy Cut and remove the plastic shipping straps on anged units Flanged max nozzle length 85 mm 3 35 Field adjustable differential max nozzle length 110 mm 4 35 Inte...

Страница 3: ...PDT HS switch with silver or gold contacts 0 50 100 150 200 250 300 350 0 20 40 60 20 40 40 Process Temperature C Ambient Temperature C Allowable operating range Aluminium housing with silver switch c...

Страница 4: ...differential units The Adjustable Differential Tuffy II model T3C may be set in the eld for one of a variety of level differentials By speci c place ment of the stops in the holes of the adjustment pl...

Страница 5: ...te It is recommended that spare switches housing covers and o rings be kept on hand at all times 3 Inspect entire Tuffy T3 unit periodically A periodic cleaning of the oat and counterweight assembly w...

Страница 6: ...eci cation Measured variable Liquid level Physical range Narrow differential 13 mm 0 5 Adjustable differential up to 464 mm 18 26 Interface Service Differential 44 mm 1 72 Interface min S G difference...

Страница 7: ...5 85 3 33 T31 221 8 72 T33 190 7 50 T35 201 7 92 Cable entries M20 x 1 5 or 3 4 NPT 112 4 39 211 8 29 204 8 02 85 3 35 85 3 35 Cable entries M20 x 1 5 or 3 4 NPT T3C adjustable wide differential 112 4...

Страница 8: ...8 T3B interface 209 8 23 112 4 39 85 3 35 448 17 62 172 6 78 Cable entries M20 x 1 5 or 3 4 NPT DIMENSIONS in mm inches...

Страница 9: ...ECTION THREADED 2 N 2 NPT connection PROCESS CONNECTION DIN Flanges A 1 DN 80 PN 16 DIN 2527 Form C ange A 2 DN 80 PN 25 40 DIN 2527 Form C ange A 3 DN 80 PN 64 DIN 2527 Form E ange A 4 DN 80 PN 100 D...

Страница 10: ...II C T6 N Cast iron single 3 4 NPT cable entry ATEX II 1G EEx ia II C T6 P Cast aluminium single M20 x 1 5 cable entry ATEX II 1G EEx ia II C T6 R Cast iron single M20 x 1 5 cable entry ATEX II 1G EEx...

Страница 11: ...11...

Страница 12: ...essential that a Return Material Authorisation RMA form will be obtained from the factory It is mandatory that this form will be attached to each material returned This form is available through Magn...

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