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16 

Negative Bias Circuit 

 
The secondary of T2 feeds the power supply for the negative bias circuit. T2’s secondary 
is rectified by bridge rectifier D2 and filtered by capacitors C5 and C7. The positive of the 
bias supply is referenced to the negative side of the gate drive power supply. Resistor R6 
limits the bias current to approximately 0.04 amps. Diode D14 is forward bias by the 
negative bias supply limiting the voltage to approximately 0.7 volts in the opposite 
polarity to that of the gate drive circuit. This insures that C11 discharges at the end of the 
gate drive output signal.   

 
 
 
 
 

VI. SERVICE AND MAINTENANCE 

 

Service and maintenance of this equipment requires trained personnel. 

Care is required for safety of service personnel. High Voltage is exposed 

with panels removed. This unit should be operated with the panels 

removed ONLY if absolutely required for repair. 

 

A.  General Instructions 

 
The Model 942B Magnetizer is a combination of electrical and electronic components.  
Procedures consistent with safety and standard practices for each area should be used. 
 
Regular service should be performed to insure proper connection of all terminals. 
 
If water is used for cooling, all water connections should be inspected regularly for leaks 
or obstructions. A regular inspection of the drain will prevent component failure due to 
overheating. 
 

B.  Test Equipment 

 
Portions of the circuitry in this machine are isolated from earth ground. Trouble-shooting 
and repair must be carried out by qualified personal using properly rated test equipment. 
Failure to do so may result in damage to the Magnetizer and/or test equipment.  
 

Содержание 942B

Страница 1: ...ted 2013 8431 Castlewood Drive Indianapolis IN 46250 USA 317 842 7500 Fax 317 849 7600 E Mail maginst maginst com www maginst com INSTRUCTION MANUAL MODEL 942B MAGNETIZER Starting with Serial Number 4...

Страница 2: ......

Страница 3: ...G FIXTURE CAREFULLY FOR ANY SIGNS OF SHIPPING DAMAGE IF DAMAGE IS EVIDENT NOTIFY THE CARRIER AND MAGNETIC INSTRUMENTATION INC IMMEDIATELY THE INSTALLATION OPERATION AND MAINTENANCE OF THIS EQUIPMENT S...

Страница 4: ...f power cables provided meet International Electromechanical Commission IEC safety standards Equipment provided with terminal blocks operating from either AC or DC is provided with appropriate means f...

Страница 5: ...UIPMENT Because of the danger of introducing additional hazards do not install substitute parts or perform an unauthorized modification to the equipment The product may be returned for service and rep...

Страница 6: ...CRIPTIONS 9 A General Description of Charge Control Board 10420270 9 B Technical Description of Charge Control Board 10420270 9 C General Description Power Supply and Relay Board 10401433 11 D General...

Страница 7: ...Description of Parallel SCR Driver Board 10412049 14 VI SERVICE AND MAINTENANCE 16 A General Instructions 16 B Test Equipment 16 C Panel Removal 17 D Adjustments 17 E Trouble Shooting 17 VII REPLACEM...

Страница 8: ...to the control circuits and engages a safety drain circuit that discharges any energy stored in the capacitor bank A 2 terminal twist lock CHARGEharge INTERLOCKnterlock socket Figure 6 is provided on...

Страница 9: ...zing Fixture housing unless drawings of the internal construction are first obtained from Magnetic Instrumentation Inc An interlock is mounted to the panel covering the disconnect jacks for the Magnet...

Страница 10: ...s Dimensions and Weight Size 31 wide x 39 long x 34 high Weight 350 pounds for 200 F unit 600 pounds for 800 F unit Not including Magnetizing Fixture B Control Panel Components Power ON OFF Switch Thi...

Страница 11: ...charged by pressing the Magnetize push button provided the green ready to magnetize light is illuminated Auto Magnetize Down Position In this mode of operation the charge function must be initiated by...

Страница 12: ...to the Magnetizer observe the connection pins and fixture housing for signs of wear Connecting a fixture that has a badly worn housing may pose a hazardous condition to the operator Make sure the conn...

Страница 13: ...of continuous power 6 Turn on electronics cabinet power switch 7 The fan the red Power On light and the white Ready to Charge light should come on 8 Press the Charge push button The machine will charg...

Страница 14: ...le flux change and therefore the greatest energy transfer for each size of current transformer Block diagram of the Model 942B Magnetizer Note All of the major components circuit designations in the f...

Страница 15: ...is to bias the steel core if the transformer magnetically so that the greatest possible flux change may be transferred from primary to secondary This supply consists of transformer 2T rectifier diode...

Страница 16: ...rformed by this board but it does provide a logic signal that starts the Parallel SCR Driver board which in turn gates the SCRs B Technical Description of Charge Control Board 10427655 Charge Circuit...

Страница 17: ...a slightly negative potential at Pin 7 of header connector holding the Solid State Relay off Q309 is used to drive an at voltage ready to magnetize indicator or relay coil signal If ground supply comm...

Страница 18: ...er to IC303 Upon seeing the trigger the output of IC303 goes high 15V and turns on the second half of the AND circuit Q306 This allows the collector of Q305 to go low providing a low impedance path to...

Страница 19: ...nput AC voltage and or load The 15 VDC outputs are regulated and should not vary more than 0 5 volts The limiting factor for available output current may be dictated by the external transformer connec...

Страница 20: ...202 The anode of D202 is connected to Pin 26 and the cathode of D202 is connected to Pin 28 of the header connector The polarity of the power used to turn on CR201 must make the diode D202 reversed bi...

Страница 21: ...this board drives connected J General Description of Parallel SCR Driver Board 10412049 Caution This board is referenced to the high voltage potential of the Main Capacitor Bank any trouble shooting...

Страница 22: ...wer line ground is connected to 1CN terminal 2 This power feeds the primary of two isolation transformers T1 and T2 T1 supplies the power for both gate drive circuits and T2 feeds a negative bias supp...

Страница 23: ...safety of service personnel High Voltage is exposed with panels removed This unit should be operated with the panels removed ONLY if absolutely required for repair A General Instructions The Model 942...

Страница 24: ...ments Maximum voltage setting power supply voltage and minimum cycle rate adjustments are factory set and should not be tampered with in any way without consulting Magnetic Instrumentation Inc E Troub...

Страница 25: ...18 NOTES...

Страница 26: ...POWER SUPPLY CHASSIS PARTS SAFETY DRAIN LOCKOUT RELAY 1CR 2PDT 25A 240VAC 120VAC 52606627 SAFETY DRAIN RELAY CRD 1PST N C 12A 10000V 26 5VDC VAC 52603004 DRAIN RESISTORS 3 4R 10 K 70 50W 5 30505798 D...

Страница 27: ...G RECTIFIER ASSEMBLY 1 2SA 8883 DIODE BOARD ASSEMBLY 10007479 ANALOG METER RESISTOR ASSEMBLY 5SA H V RESISTOR DIVIDER MT 942A 9001 10008548 MISCELLANEOUS PARTS SIDE PANEL FAN 1FAN FAN 115VAC MINIATURE...

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