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Section 4 – Installation Information (Continued)

 

Telemotive Laser Guard Instruction Manual – October 2009 

11 

LEDs (DS5 and DS6) should be off. If the out-of-
sequence LEDs are on, recheck the above 
adjustments. Should these LEDs still be on, stop here 
and notify Telemotive Customer Service. 

Move the crane with the laser to about 50 ft. to 75 ft. 
from its target. Turn all unnecessary power to the 
crane off, except for the laser system. Turn the power 
switch to the laser system on. If the power was on, 
turn it off and then back on again. Note that the red 
LED on the back of the laser head flashes on 
momentarily, and then the green LED on the back of 
the laser head will start blinking or be on 
continuously. If the red LED stays on, there is a fault 
condition with the laser unit and it will have to be 
replaced. 

Loosen the two bolts on both sides of the "U" bracket 
of the laser mount and the one bolt at the bottom of 
the "U" bracket so the laser head can be moved up 
and down, and from left to right with just enough 
friction so the laser head does not fall over on its 
own. 

By "eye sighting", try to point the laser head at the 
target. If the green LED on the back of the laser head 
should come on "steady", you are aimed "on target". 
Otherwise, you will find the target in the steps below: 

While watching the green LED on the back of the 
laser head, move the laser head slowly up and down, 
and at the same time moving the laser even more 
slowly from side to side. Stop when the green LED 
starts blinking fast or comes on continuously. 

Slowly move the laser head upward until the green 
LED starts to blink slowly. Note this point. Now 
move laser unit downward until the LED again blinks 
slowly. Note this point and position the laser unit 
halfway between these points. If you cannot find a 
point that makes the green LED blink fast or stay on 
continuously, then move the crane a little closer to 
the target and repeat the above steps. Alternately 
tighten the two bolts on the sides of the "U" bracket a 
little at a time until they are tight. This will prevent 
the laser unit from moving while tightening the bolts. 

Now move the laser unit from side-to-side and note 
the points on both sides of the target that the green 
LED starts to blink slowly. Position the laser unit to 
the center of these two points. While keeping the 
laser unit from moving, carefully tighten the one bolt 
at the bottom of the "U" bracket. 

 

4-7.

 

Range Detector Settings (Static Method) 

1.

 

Park the crane in a safe place with all power 
removed from the crane controls. Apply power 
to the laser system. During the following 
adjustments, disregard the out-of-sequence 
lights. 

2.

 

Determine the range for the first point of crane 
deceleration (maximum range point). Determine 
the reference voltage for that range using the 
curve in 

Figure 4-1

, at the end of this Section. 

3.

 

With your voltmeter connected between GND 
(TP4) and TP1, (refer to 

Figure 6-13

 for test 

point location) adjust the first range point pot 
until the meter reads the same as the voltage in 
step (.2). 

4.

 

Determine the range for the second point of 
crane deceleration. This range point must be less 
than that in step (2). Determine the reference 
voltage for that range as in step (2). 

5.

 

With your voltmeter connected between the 
GND (TP4) and TP2, adjust the second range 
point pot until the meter reads the same as the 
voltage in step (4). 

6.

 

Determine the range for the third point where the 
brakes are to be applied. This range point must 
be less than that in step (4). Determine the 
reference voltage for that range as in step (2). 

7.

 

With your voltmeter connected between the 
GND (TP4) and TP3, adjust the third range point 
pot until the meter reads the same as the voltage 
in step (6). At this time, the out-of-sequence 
lights should not be lit. If they are, refer to the 
troubleshooting section in this manual. 

8.

 

Power up the crane and cautiously run the crane 
up and down the bay to verify that your settings 
are correct and the system functions properly for 
your application. You may "fine tune" these 
adjustments as necessary. Refer to the 
troubleshooting section (

Section 4-9

 and 

Table 

4-2

) of this manual if out-of-sequence lights 

come on when fine-tuning. 

4-8.

 

Optical Path Fault Detector Checkout 

This circuitry may be triggered while you are doing 
the installation and adjustment of the system, and it 
will not have any affect on the installation, since it is 

Содержание Laser Guard

Страница 1: ...Laser Guard Laser Anti Collision System Instruction Manual TC14K 0 Rev I October 2009 Part Number 21316T Copyright 2009 Magnetek Material Handling...

Страница 2: ...This page intentionally left blank...

Страница 3: ...Section 6 Installation Diagrams 16 Figure 6 1 Laser and Target Installation 16 Figure 6 2 Conduit Installation 17 Figure 6 3 Laser Support Unit E14008 0 Board Wiring 110 VAC and 240 VAC Unit 18 Figure...

Страница 4: ...Telemotive Laser Guard Instruction Manual October 2009 ii This page intentionally left blank...

Страница 5: ...tion contact 1 866 MAG SERV 1 866 624 7378 Magnetek Material Handling N49 W13650 Campbell Drive Menomonee Falls WI 53051 Telephone 800 288 8178 Website www magnetekmh com e mail info magnetekmh com Fa...

Страница 6: ...Telemotive Laser Guard Instruction Manual October 2009 2 This page intentionally left blank...

Страница 7: ...on who may be suffering from a disorder or illness or is taking any medication that may cause loss of crane control 2 4 Training Checklist For Crane Operators Anyone being trained to operate a radio c...

Страница 8: ...r should keep all body parts away from the lift and should never be positioned under the lift Do not make a lift or move a load if anyone is in a location where they could be struck by the crane or th...

Страница 9: ...nway must be informed of the repair effort and thoroughly instructed to what their operations are limited to and informed they will be notified when repairs are completed If any hazard involving the r...

Страница 10: ...wn immediately and the supervisor notified The following is a list of what should be included in the report Condition of hoisting cable and hook block broken strands clipped sheave wheels etc Conditio...

Страница 11: ...e applied The relationship between these points is as follows 150 ft RANGE 1 RANGE 2 RANGE 3 10 ft If the above sequence is not maintained an out of sequence error will occur which will dropout the th...

Страница 12: ...collision applications Control Outputs Three relay contacts with 1 form C rated at 10 Amps 270 VAC 27 VDC Fault Output Relay output 1 form C rated at 10 Amps Power Source 95 to 130 VAC 140 to 260 VAC...

Страница 13: ...4 IN LBS unless otherwise specified 7 Please observe National Electric Code NEC when wiring electrical devices 8 When cutting holes in cabinet take care to prevent metal filings from shorting circuitr...

Страница 14: ...VAC 6 5 250 VDC and 6 6A 8 30 VDC show the connections for style B Figures 6 4 110 240 VAC 6 5 250 VDC and 6 6A 8 30 VDC show the connections for style A Style B boards can directly replace style A b...

Страница 15: ...tightening the bolts Now move the laser unit from side to side and note the points on both sides of the target that the green LED starts to blink slowly Position the laser unit to the center of these...

Страница 16: ...found replace the laser head When the laser head is greater than 150 ft from its target or a piece of black paper is placed over one of the laser s lenses do not touch or scratch the lenses the follo...

Страница 17: ...Telemotive Laser Guard Instruction Manual October 2009 13 5 10 15 20 25 30 35 40 45 Range in Meters Range in Feet 5 25 40 55 75 90 105 125 150 10 9 8 7 6 5 4 3 2 1 TEST POINT TP VOLTAGE Table 4 1 Ran...

Страница 18: ...energized As the unit moves closer to the target the ranges point sequentially drop out thus turning of the LEDs in sequence Control Unit DS4 Red Monitors engagement of the Fault Relay K4 Normally ON...

Страница 19: ...10 0 Power Input Module 8 30 VDC Unit E10121 0 Power Input Module 10 40 VDC Unit A12160 5A Power Input Module 110 VAC Unit Style A only A12160 202 Power Input Module 250 VDC Unit 15W A12160 0D5 Power...

Страница 20: ...THE SAME DIRECTION END OF RUNW AY HITTINGW RONG LASER BEAM FROM THIS PREVENTS TARGET CENTER OF LASER BEAM MUST BE IN LINEW ITH CENTER OF TARGET LASER TARGET TARGET LASER APPLICATIONS THE CENTER OF TH...

Страница 21: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 17 Figure 6 2 Conduit Installation...

Страница 22: ...AIN WIRE J2 CUSTO MER TO INSTALL CONTRO L OUTPUT S RANGE DET ECTOR MODULE E14008 0 J1 2ND 1ST FAULT 3RD COM COM COM NC NO NC NO COM NC NO NC NO J1 COM NC COM NO NO COM NC NC NC NO COM NO 1ST 2ND FAULT...

Страница 23: ...J2 J1 POWER SUPPLY MODULE A1 2160 202 BLACK WIRE RED WIRE POWER SUPPLY E10186 1 RED WIRE BLACK WIRE GREEN WIRE CUSTO MER TO INSTALL CONTRO L OUTPUT S 2N D 1ST FA U LT 3R D C OM C OM C OM N C N O N C N...

Страница 24: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 20 Figure 6 5 Laser Support Unit E14008 0 and E14001 0 Board Wiring 250 VDC Unit...

Страница 25: ...N WIRE J2 CUSTO MER TO INSTALL CONTRO L OUTPUT S RANGE DET ECTOR MODULE E14008 0 J1 2ND 1ST FAULT 3RD COM COM COM NC NO NC NO COM NC NO NC NO J1 COM NC COM NO NO COM NC NC NC NO COM NO 1ST 2ND FAULT 3...

Страница 26: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 22 Figure 6 6B Laser Support Unit E14008 0 and E14001 0 Board Alternate Wiring 10 40 VDC Unit...

Страница 27: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 23 Figure 6 7 Laser Connector Wiring Diagram...

Страница 28: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 24 Figure 6 8 Laser Optical Unit and Mounting Assembly...

Страница 29: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 25 Not to scale all dimensions in inches Figure 6 9 Template for Laser Base Mounting Holes...

Страница 30: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 26 Figure 6 10 Template for Laser Optical Unit Mounting Holes Not to scale all dimensions in inches...

Страница 31: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 27 24 1 1 FOUR 3 8 DIAMETER HOLES 1 NOT TO SCALE 24 1 Figure 6 11 Target Dimensions...

Страница 32: ...Telemotive Laser Guard Instruction Manual October 2009 28 Figure 6 12 Enclosure Dimensions Grounding Bracket On Inside of Cover 342 Dia 4 Places 768 Typ 768 Typ M6 x 1p Thread 4 places H6 Limberg Nut...

Страница 33: ...truction Manual October 2009 29 Figure 6 13 Test Point Locations DS7 DS5 DS6 DS1 DS2 DS3 DS4 DS8 DS9 OPTICAL PATH FAULT 2 ND SEQ 3 rd SEQ RELAY 1 RELAY 2 RELAY 3 RELAY 4 TP 1 1 ST RANGE TEST POINT TP2...

Страница 34: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 30 Figure 6 14 Laser Guard Crane Control Magnetic Control Protection in One Direction...

Страница 35: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 31 Figure 6 15 Laser Guard with Timed Bypass Protection in One Direction...

Страница 36: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 32 Figure 6 16 Laser Guard Stepped VFD or Magnetic Crane Control Protection in Both Directions...

Страница 37: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 33 Figure 6 17 Laser Guard Stepped VFD or Magnetic Crane Control Protection in One Direction...

Страница 38: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 34 Figure 6 18 Typical Laser Guard Interface with Stepless VFD Control...

Страница 39: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 35 Figure 6 19 Typical Laser Guard Interface with P H Stepless Control...

Страница 40: ...Section 6 Installation Diagrams Continued Telemotive Laser Guard Instruction Manual October 2009 36 This page intentionally left blank...

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