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Flex Pro Tethered Controller 

 Instruction Manual 

July 2011 

16 of 17 

5. 

Now press any push button on the controller handset to operate the equipment.  When a 
button is pressed, the Status LED will flash orange with a variable speed dependent on 
how far the button is pressed.  The further a button is pressed, the faster the LED will 
flash.  When no buttons are pressed, the Status LED will slowly blink green. 

 

6. 

In case of an emergency, pressing down on the red emergency stop button will 
immediately disconnect the receiver E-Stop and turn off the unit. To reset the 
emergency stop button just rotate the red button either clockwise or counter-
clockwise and then cycle power to the unit. 

 

7. 

After a period of inactivity (push button not pressed) defined by the dip-switch, the 
receiver ESTOP will be disconnected and the unit must cycle power before turning on 
again. 

 

8. 

Turn off the controller power by rotating the power key counter-clockwise to the “Off” 
position (Status LED becomes a solid red for 4 seconds).  This will disconnect the 
controller power and the receiver E-Stop altogether. Turn it further counter-clockwise to 
release the key.

 

 
 

B. 

Status Light Indicators & Warnings

 

   

Type Display 

Type 

Indication 

 Slow green blink 

(Normal Operation) 

Controller on and in standby. 

Blinking orange 

Button has been pressed and the unit is transmitting.  

The speed at which the orange LED blinks is directly 

related to how far down the button is pressed. 

1 red blink followed by a 2-

second pause 

Voltage goes below 1.9V during operation -   

Check power supply immediately. 

2 red blinks followed by a 

2-second pause 

A push button is active while turning on the controller.  

The button that is active will be designated by the (25, 

50, 75, 100) LEDs.  See 

Push Button Error Table

 

below. 

3 red blinks followed by a 

2-second pause 

I-CHIP error. 

Constant green for up to 2 

seconds  

Controller power on with no faults detected (prior to 

initiating the START function). 

Solid Red 

Stop command initiated with equipment  

ESTOP deactivated. 

Solid Red 

Voltage goes below 1.9V at initial power on - controller 

power shuts off. 

 
 
 
 
 

Содержание Flex Pro Tethered Controller

Страница 1: ...Flex Pro Tethered Controller Remote Control Equipment Instruction Manual 198 00132 R1 July 2011 Copyright 2011 Magnetek Material Handling...

Страница 2: ...ur representatives at the following locations U S Service Information For questions regarding service or technical information contact Magnetek Inc 5 Four Coins Drive Canonsburg PA 15317 Telephone 1 8...

Страница 3: ...tion 8 B Internal Illustration Pro 12 Configuration 9 C Types of Buttons 10 D Adjustable Speed Control 10 4 Dip Switch Settings A Inactivity Time Out Timer 11 5 Setup A Installation of Tethered Contro...

Страница 4: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Страница 5: ...e no repeats Advanced controls The Flex system utilizes advanced microprocessor controls with 16 bit CRC which provides ultra fast safe precise and error free encoding and decoding Unique I CHIP desig...

Страница 6: ...perating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as show...

Страница 7: ...OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE REL...

Страница 8: ...e in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the remote control know how to keep the operator and other people clear of lifted lo...

Страница 9: ...TROLLER UNIT Controller switches should never be mechanically blocked ON or OFF When not in use the operator should turn the controller OFF A secure storage space should be provided for the controller...

Страница 10: ...top Button 6 Push Button 6 SC Strap Ring S Removable Power Key Switch 7 Push Button 7 SN System Information 1 Push Button 1 8 Push Button 8 CC CAN Connector 2 Push Button 2 9 Push Button 9 MN Crane Nu...

Страница 11: ...Manual July 2011 9 of 17 B Internal Illustration Pro 12 Configuration Fig 03 Fig 04 1 Encoder Board 5 I CHIP 2 CAN Module 6 Dip Switch 3 Status LED Display 7 CAN Connector 4 Function LED Displays NOT...

Страница 12: ...m Please consult the factory for more information D Adjustable Speed Control The proportional buttons normally operate on a scale from 0 100 but can also be scaled down to operate linearly from 0 75 0...

Страница 13: ...o define a time after which if no buttons on the controller are pressed the Flex Pro tethered controller will send an OFF command to the equipment and power down To restart the user must turn the On O...

Страница 14: ...ler Cable The tethered controller cable is attached to the CAN connector on the controller by lining up the alignment groove and inserting the plug into the CAN connector receptacle Twist the locking...

Страница 15: ...ontroller Instruction Manual July 2011 13 of 17 C CAN Protocols The standard CAN messages that the Flex PRO tethered controller transmits are J1939 These messages are shown below For custom messaging...

Страница 16: ...Flex Pro Tethered Controller Instruction Manual July 2011 14 of 17...

Страница 17: ...ntroller handset and rotate it clockwise to the On position Fig 10 Fig 11 3 After turning on the controller power check the Status LED on the controller handset for any sign of system irregularities r...

Страница 18: ...ff position Status LED becomes a solid red for 4 seconds This will disconnect the controller power and the receiver E Stop altogether Turn it further counter clockwise to release the key B Status Ligh...

Страница 19: ...to turning on the controller power switch make sure that the red emergency stop button is elevated Improper startup procedure Redo the startup procedure by holding the power key at START position for...

Страница 20: ...ely 50 ms Certifications CE Weight 8 button 7 oz 12 button 10 5 oz Dimensions 8 button LxWxH 7 2 x 3 0 x 1 3 183 x 76 x 33 mm 12 button LxWxH 9 0 x 3 0 x 1 3 227 x 76 x 33 mm Button Travel 3 8 inch Co...

Страница 21: ...da Toll Free Phone 800 792 7253 Fax 905 828 5707 www magnetekmobilehydraulic com Brochure No Flex Pro Tethered Tech Specs Enrange Flex Pro Tethered 8 and 12 Button Technical Specifications LAYOUT OF F...

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