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Flex M Engineered Receiver Instruction Manual

May 2019

Page 9 of 50

•

Operate any damaged or malfunctioning crane, hoist, lifting device or other material handling

equipment

•

Change any settings or controls without authorization and proper training

•

Remove or obscure any warning or safety labels or tags

•

Leave any load unattended while lifted

•

Leave power on the radio controlled equipment when the equipment is not in operation

•

Operate any material handling equipment using a damaged controller because the unit may be

unsafe

•

Operate manual motions with other than manual power

•

Operate radio controlled equipment when low battery indicator is on

WARNING

THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT

PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY

BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE

RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND
REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND

DAMAGE TO EQUIPMENT.

2.4 PRE-OPERATION TEST

At the start of each work shift, or when a new operator takes control of the crane, operators should do, as

a minimum, the following steps before making lifts with any crane or hoist:

•

Test all warning devices.

•

Test all direction and speed controls.

•

Test the receiver emergency stop.

Содержание Flex M

Страница 1: ...Flex M RECEIVER Engineered Modular Receiver Part Number 198 80104 1100 R05 May 2019 2019 Magnetek...

Страница 2: ...8 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton Ontari...

Страница 3: ...4 1 1 RF CPU LED OPERATION 17 4 2 RF CPU MODULE GEN 2 18 4 2 1 RF CPU LED OPERATION 19 4 3 POWER SUPPLY MODULE GEN 1 20 4 3 1 POWER SUPPLY LED OPERATION 21 4 4 POWER SUPPLY MODULE GEN 2 21 4 4 1 POWE...

Страница 4: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 4 of 50 9 1 TROUBLESHOOTING TABLE 48 10 EU DECLARATION OF CONFORMITY 50...

Страница 5: ...he equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupat...

Страница 6: ...maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUT...

Страница 7: ...TS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE R...

Страница 8: ...out a load Be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control Know how to keep...

Страница 9: ...radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPM...

Страница 10: ...ct voltage and current 5 Disconnect equipment power prior to system installation 3 3 RECEIVER UNIT MOUNTING LOCATION CONSIDERATIONS Ensure the mounting location is as far as possible from exposed trol...

Страница 11: ...l before installation 2 Please observe appropriate local and National Electrical Codes when wiring electrical devices 3 Do not connect disconnect wiring or perform circuit checks while the power is tu...

Страница 12: ...earest surface to allow for cable harness connections 4 For best reception and to help protect connectors from moisture and water damage mount the receiver in an upright position 5 If obstructions can...

Страница 13: ...emove modules from the rail for service first ensure all power to the Flex M modules has been turned off and proper lockout tagout procedures have been followed 2 Remove one end rail clamp and un nest...

Страница 14: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 14 of 50 3 10 MECHANICAL DRAWINGS Figure 3 Example Flex M Mechanical Layout...

Страница 15: ...as the drawings that are provided with the system If provided with redlined drawings Magnetek can update the system drawings Additional fees may apply 4 1 RF CPU MODULE GEN 1 This section is applicab...

Страница 16: ...es can be accessed by removing the module from the rail see Section 3 9 for details on how to remove the modules from the rail After removing the RF CPU module from the din rail press in the tabs to r...

Страница 17: ...with transmitter o 1 Blink indicates normal operating WDG o 2 Blinks indicates RF communication loss with transmitter RF MSG LED o Fast Blinks indicates radio frequency messages received typical frequ...

Страница 18: ...the channel access code and virtual dip switches Communication and configuration is done through J2 the USB connector which is located opposite the RF connection In addition to the RF connection to th...

Страница 19: ...Blinks indicates a read write error to an attached Flex M module o 6 Amber Blinks indicates that the machine stop has been pressed or that there is an internal machine stop error RF MSG LED o Green B...

Страница 20: ...lex M modules This power module has a maximum output supply current of 1000mA There is one power supply module in the Flex M system Figure 10 GEN1 Power Supply Module Detail View Figure 11 GEN1 Power...

Страница 21: ...CPU 5VDC RELAY o Indicates that 5VDC power is going to the RELAY modules 4 4 POWER SUPPLY MODULE GEN 2 This section is applicable to the following power supply module part number s 198 80104 PSAC00 90...

Страница 22: ...replaced if blown To check the fuse remove the power module from the din rail as described in Section 3 9 Remove the top cover to reveal FH1 the cylindrical fuse holder Using a flat bladed screwdriver...

Страница 23: ...cable to the following relay module part number s 25 02 074 805E Identifying a GEN1 Relay module The module will contain a label with the part number listed above The LED overlay decal will be black T...

Страница 24: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 24 of 50 Figure 18 GEN1 Relay Module Detail View Figure 19 GEN1 Relay Module Wiring...

Страница 25: ...GEN2 Relay module The module will contain a label with the part number listed above The LED overlay decal will be blue All output relay contacts are rated for 8 Amps 277VAC 30VDC 1 HP 240VAC for maxim...

Страница 26: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 26 of 50 Figure 21 GEN2 Relay Module Detail View Figure 22 GEN2 Relay Module Wiring...

Страница 27: ...relay is activated 4 7 SERIAL COMMUNICATION MODULE This section is applicable to the following serial communication part number s 25 02 074 809E The Flex M Serial Communication module allows the commu...

Страница 28: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 28 of 50 Figure 24 Serial Communications Module Detail View Figure 25 Serial Communications Module Wiring...

Страница 29: ...only applicable for RDSI systems When LED number 5 is on steady this indicates there is a serial communication time out error the serial communication was inactive for 1 second See Section 9 for addit...

Страница 30: ...put signals are able to receive voltage signals from 0 to 10VDC at an 8 bit resolution The input impedance is 20K for these inputs The inputs share a common ground reference which is shared with the F...

Страница 31: ...ks indicates read write error to attached CPU module Additionally there are eight LEDs labeled 1 through 8 on the Analog I O module When the LED is on this indicates that the module is sending receivi...

Страница 32: ...mbers listed above The LED overlay decal will be black The Flex M Digital Input module allows the reading of twelve digital signals 12 24VDC or 50 75VDC Custom DC voltage inputs are available upon req...

Страница 33: ...write error to attached CPU module Additionally there are eight LEDs labeled 1 through 8 on the Digital Input module When the LED is on this indicates that the module is receiving a signal input at t...

Страница 34: ...al signals Each of the digital inputs can be configured for a range of 4 36VDC Low Range or 36V 240VAC DC High Range operation for either AC or DC voltages via a manual jumper connection Refer to Figu...

Страница 35: ...n LED that indicates the power and communication status of the Digital Input module Figure 35 GEN2 Digital Input Module LED Placement OK LED o Solid indicates module communication with system is good...

Страница 36: ...non zero LED2 o Digital Input 2 is active non zero LED3 o Digital Input 3 is active non zero LED4 o Digital Input 4 is active non zero LED5 o Digital Input 5 is active non zero LED6 o Digital Input 6...

Страница 37: ...RADIO CONTROL PROGRAMMER IS INTENDED FOR USE BY AUTHORIZED PERSONS ONLY CHANGES TO ANY RADIO DATA VALUE MAY LEAD TO UNEXPECTED UNDESIRABLE OR UNSAFE OPERATION OF EQUIPMENT AND FURTHERMORE MAY LEAD TO...

Страница 38: ...ons 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Warning Part 15 21 Changes or mod...

Страница 39: ...N UP DOWN UP DOWN D 905 10 MHz UP UP DOWN UP DOWN E 905 50 MHz DOWN DOWN UP UP DOWN F 905 70 MHz UP DOWN UP UP DOWN G 906 60 MHz DOWN UP UP UP DOWN H 908 70 MHz UP UP UP UP DOWN I 908 90 MHz DOWN DOWN...

Страница 40: ...P UP DOWN 18 DOWN UP UP UP DOWN 19 UP DOWN UP UP DOWN 20 DOWN DOWN UP UP DOWN 21 UP UP DOWN UP DOWN 22 DOWN UP DOWN UP DOWN 23 UP DOWN DOWN UP DOWN 24 DOWN DOWN DOWN UP DOWN 25 UP UP UP DOWN DOWN 26 D...

Страница 41: ...DOWN UP UP 13 433 600 MHz DOWN UP UP DOWN DOWN 14 433 650 MHz DOWN UP UP DOWN UP 15 433 700 MHz DOWN UP UP UP DOWN 16 433 750 MHz DOWN UP UP UP UP 17 433 800 MHz UP DOWN DOWN DOWN DOWN 18 433 850 MHz...

Страница 42: ...UP DOWN 15 DOWN UP UP UP DOWN 16 UP UP UP UP DOWN 17 DOWN DOWN DOWN DOWN UP 18 UP DOWN DOWN DOWN UP 19 DOWN UP DOWN DOWN UP 20 UP UP DOWN DOWN UP 21 DOWN DOWN UP DOWN UP 22 UP DOWN UP DOWN UP 23 DOWN...

Страница 43: ...WN AK12 437 6 DOWN DOWN UP UP DOWN AK13 437 4 UP DOWN UP UP DOWN AK14 437 2 DOWN UP UP UP DOWN AK15 437 0 UP UP UP UP DOWN AK16 436 8 DOWN DOWN DOWN DOWN UP AK17 436 6 UP DOWN DOWN DOWN UP AK18 436 4...

Страница 44: ...433 350 MHz 09 433 400 MHz 10 433 450 MHz 11 433 500 MHz 12 433 550 MHz 13 433 600 MHz 14 433 650 MHz 15 433 700 MHz 16 433 750 MHz 17 433 800 MHz 18 433 850 MHz 19 433 900 MHz 20 433 950 MHz 21 434...

Страница 45: ...100 59 418 250 17 416 150 60 418 300 18 416 200 61 418 350 19 416 250 62 418 400 20 416 300 63 418 450 21 416 350 64 418 500 22 416 400 65 418 550 23 416 450 66 418 600 24 416 500 67 418 650 25 416 5...

Страница 46: ...ransmitted over multiple frequencies in a predefined sequence or channel set In doing so this protocol is able to compensate for interference that may be present on a single frequency by sending the m...

Страница 47: ...ER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPME...

Страница 48: ...ndicating a signal strength Verify the receiver and transmitter unit have the same access code WDG Online LED on CPU RF module is blinking 1 time normal operating WDG RF MSG LED does not blink and RF...

Страница 49: ...snubbers across the coils of all contactors to reduce transient voltages Ensure that the power module has a stable power source The MLC has turned off and the watchdog LED is blinking the amber LED 6...

Страница 50: ...Flex M Engineered Receiver Instruction Manual May 2019 Page 50 of 50 10 EU DECLARATION OF CONFORMITY...

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