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Flex EX2 Receiver Select Instruction Manual

August 2018

Page 21 of 39

4 Function Settings

4.1 Transmitter

4.1.1

Transmitter Firmware Version

1. Rotate the power switch key to OFF ( 0 ) position.

2. With the STOP button elevated, press and hold PB1 and PB3 

at the same time.

3. Rotate the power switch key to ON ( I ) position.

4. Release PB1 and PB3 at the same time. The Status LED 

displays firmware version with red, green and orange blinks.

5. Exit Firmware Version mode by rotating the power switch key 

to OFF ( 0 ) position.

4.1.2

Display Frequency Band

1. Rotate the power switch key to OFF ( 0 ) position. 

2. With the STOP button elevated, press and hold PB2 and PB4 simultaneously.

3. Rotate the power switch key to ON ( I ) position. 

4. Release PB2 and PB4 simultaneously (entered Frequency Band Display mode).  

5. The Status LED displays the preset transmitter frequency band with orange, green 

and red blinks. An orange blink represents the hundreds (+

1

00), a green blink 

represents the tens (+0

1

0) and a red blink represents the units (+00

1

). For example, 

4

 

orange blinks followed by 

3

 green blinks and 

3

 red blinks is 

433

 MHz. 

6. Exit Frequency Band Display mode by rotating the power switch key to OFF ( 0 ) 

position.

4.1.3

Transmitter Channel Settings – Assigned Channel
Scheme (preset system channel)

Both transmitter and receiver are assigned to a matching preset channel (

see Section 

4.2.7 on page 30

 for the system channels table. 

NOTE:

Receiver select configurations MUST be set to assigned channel scheme.

1. Rotate the power switch key to OFF ( 0 ) position.

2. With the STOP button elevated, press and hold PB1 and PB2 

simultaneously.

3. Rotate the power switch key to ON ( I ) position.

4. Release PB1 and PB2 simultaneously (entered Channel 

Setting mode). The Status LED displays current channel 
setting with red and green blinks. A green blink represents the 
tens (+10) and a red blink represents the units (+1). For 
example, 1 green blink followed by 5 red blinks is channel 15. 
Channel unassigned is represented by solid orange on the Status LED.

Содержание FLEX EX2

Страница 1: ...Flex EX2 Receiver Select Systems Radio Control Equipment Instruction Manual Part Number 191 50000 MRS0F R00 August 2018 Copyright 2018 Magnetek Material Handling...

Страница 2: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 2 of 39 Page Intentionally Left Blank...

Страница 3: ...nsmitter 21 4 1 1 Transmitter Firmware Version 21 4 1 2 Display Frequency Band 21 4 1 3 Transmitter Channel Settings 21 4 1 4 Remote Pairing 22 4 1 5 Transmitter Output Power Settings 23 4 1 6 Transmi...

Страница 4: ...ex EX2 Receiver Select Instruction Manual August 2018 Page 4 of 39 6 4 2 Receiver Status Indications 38 6 4 3 Receiver Power Indications 38 6 4 4 Receiver COM Indications 38 7 General Specifications 3...

Страница 5: ...8 8178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 2018 MAGNETEK All rights reserved This notice applies to all...

Страница 6: ...he equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupat...

Страница 7: ...ver to receiver with system status and relay output feedbacks Zero G Sensor Embedded the transmitter is embedded with a Zero G sensor to guard against any unintended control of the crane or equipment...

Страница 8: ...lace any rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following...

Страница 9: ...s equipment will be interfaced Failure to follow this warning could result in serious injury or death and damage to equipment All equipment must have a mainline contactor installed and all tracked cra...

Страница 10: ...shift without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control know h...

Страница 11: ...out of the service area and secured 2 6 Pre Operation Test At the start of each work shift or when a new operator takes control of the crane operators should perform at a minimum the following steps...

Страница 12: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 12 of 39 3 General System Information 3 1 RS System Types FLEX 8EX2 2RS 3M FLEX 8EX2 3RS 5M FLEX 8EX2 2RS 4M FLEX 8EX2 3RS 6M...

Страница 13: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 13 of 39 FLEX 8EX2 4RS 8M FLEX 12EX2 4RS 6M FLEX 12EX2 5RS 8M FLEX 12EX2 6RS 10M...

Страница 14: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 14 of 39 FLEX 12EX2 4RS 7M FLEX 12EX2 5RS 9M...

Страница 15: ...2 1 STOP Button 9 Pushbutton 6 PB6 2 Power Key Switch 10 Pushbutton 7 PB7 3 Status LED Indicator 11 Pushbutton 8 PB8 4 Pushbutton 1 PB1 12 Future Feature 5 Pushbutton 2 PB2 13 Battery Cover Screw 6 Pu...

Страница 16: ...itch 12 Pushbutton 9 PB9 3 Status LED Indicator 13 Pushbutton 10 PB10 4 Pushbutton 1 PB1 14 Pushbutton 11 PB11 5 Pushbutton 2 PB2 15 Pushbutton 12 PB12 6 Pushbutton 3 PB3 16 Future Feature 7 Pushbutto...

Страница 17: ...amming port is only used for updating the transmitter firmware It is not used with the IR Programmer For more information contact Magnetek field service 1 RF Transceiver Board 5 Infrared Sensors 2 Enc...

Страница 18: ...amming port is only used for updating the transmitter firmware It is not used with the IR Programmer For more information contact Magnetek field service 1 RF Transceiver Board 5 Infrared Sensors 2 Enc...

Страница 19: ...er 3 3 1 External Illustration 1 External RP TNC Antenna Port 7 Remote Pairing Button 2 COM LED Indicator 8 System Information 3 Status LED Indicator 9 Cord Grip 4 Power LED Indicator 10 Mounting Brac...

Страница 20: ...gust 2018 Page 20 of 39 3 3 2 Internal Illustration 1 Decoder Board 6 Function Jumpers 2 RF Transceiver Board 7 Channel Dipswitch 3 INT EXT Antenna Jumpers 8 AC Line Filter Relay Board 4 Programming P...

Страница 21: ...ink represents the hundreds 100 a green blink represents the tens 010 and a red blink represents the units 001 For example 4 orange blinks followed by 3 green blinks and 3 red blinks is 433 MHz 6 Exit...

Страница 22: ...tire system channel both transmitter and receiver The entire system no longer works if step 6 is skipped because the transmitter and receiver channels are now different new vs old In this case you wou...

Страница 23: ...Pairing mode 5 Press Pairing button on receiver and PB3 on transmitter until Status LED on Transmitter turns solid green NOTE If you have completed the above procedure and it does not work cycle power...

Страница 24: ...MAIN relays are deactivated Please contact Magnetek field service for more details 4 1 8 Transmitter Start Function Settings When the transmitter goes into Sleep mode and the receiver MAIN relays are...

Страница 25: ...atible with Flex EX receivers once an I Chip is inserted The serial number channel and type setting are transferred through the I Chip The dipswitch is NOT used to change the channel If the channel ne...

Страница 26: ...Off X X C Non Interlocked Off Off On Off Off Off Off Off X X Interlocked Off Off On Off Off Off On Off X X D Non Interlocked Off Off Off On Off Off Off Off X X Interlocked Off Off Off On Off Off On O...

Страница 27: ...sponds to channel 36 in the system channels table in Section 4 2 7 on page 30 4 2 2 Receiver Channel Scanning Function Receiver channel scanning function is applicable only when a preset channel is as...

Страница 28: ...ut relays 4 00000100 3 output relays Closed Closed relay action at 2nd speed shared 2nd speed output relay 3 Default Jumper Settings Function JP4 Inserted JP5 Open Setting for Bridge Receivers selecta...

Страница 29: ...field service for more details Presets All receivers in a system are set to the same serial number and assigned channel Receiver A Type 01 Receiver B Type 02 Receiver C Type 04 Receiver D Type 08 Brid...

Страница 30: ...36 950 40 101000 435 000 438 500 10 001010 433 500 437 000 41 101001 435 050 438 550 11 001011 433 550 437 050 42 101010 435 100 438 600 12 001100 433 600 437 100 43 101011 435 150 438 650 13 001101 4...

Страница 31: ...me a normal momentary output after the initial START command FUNC 2 K26 is set to RS by default It will become a latched output on any and all receivers that are selected by the transmitter 5 2 Pre in...

Страница 32: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 32 of 39 5 3 Step by Step Installation Mounting Bracket Type 1 Mounting Bracket Type 2...

Страница 33: ...l antenna make sure the MCX jack located on the decoder board inside the receiver is connected and jumper set to EXT position 5 For better reception make sure the receiver is in an upright position 6...

Страница 34: ...Flex EX2 Receiver Select Instruction Manual August 2018 Page 34 of 39 Install Mounting Bracket Type 1 Mounting Bracket Type 2 Remove Mounting Bracket Type 1 Mounting Bracket Type 2...

Страница 35: ...omes an auxiliary function thereafter Pressing any pushbutton prior to executing the START command at system startup will result in no signals transmitted Status LED blinks orange 4 Press any pushbutt...

Страница 36: ...after battery installation to avoid water moisture dirt grease and other liquid penetration 6 3 Battery Charging The transmitter is designed to accept any off the shelf NiMH rechargeable batteries Whe...

Страница 37: ...ton is defective by pressing all of them one at a time If the pushbutton is in good working order when pressed the Status LED is off If the Status LED maintains 2 red blinks the pushbutton is defectiv...

Страница 38: ...er MAIN relays jammed or defective 4 3 red blinks Decoding processors defective 5 4 red blinks Receiving RF board defective 6 Fast red blinks Incorrect transmitter serial number 7 Solid red Receiver l...

Страница 39: ...dBm Spurious Emission 50 dB Antenna Impedance 50 ohms Responding Time 40 mS average Transmitting Power 1 0 mW Enclosure Type NEMA4 Enclosure Rating IP66 Output Contact Rating 250V 8 Amps Transmitter...

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