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USER MANUAL | KULLANIM KILAVUZU

ID 300 M / MW

EN

Safety Precautions

•  Performing works such as welding / cutting, surface grinding, and brushing cause sparks and 

  metal particles to splatter. Wear approved protective work goggles which have edge guards 

  under the welding masks to prevent sustaining possible injuries.

Sparks and Spattering 

Particles May Get 

Into Eyes and Cause 

Damage

•  Do not touch the hot parts with bare hands.

•  Wait until the time required for the machine to cool down before working on its parts.

•  If you need to hold hot parts, use suitable tools, welding / cutting gloves with high-level thermal 

  insulation and fire-resistant clothes.

Hot Parts May Cause 

Severe Burns

•  Use a standard protective mask and a suitable glass filter to protect your eyes and face.

•  Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing 

  from these rays.

•  Enclose your work area with flame-resistant folding screens and hang warning signs at eye level 

  so that people around you will not sustain injuries from arc rays and hot metals.

•  This machine is not used for heating of icebound pipes. This operation performed with the 

  welding / cutting machine causes explosion, fire or damage to your installation.

Arc Light May Damage 

Your Eyes and Skin

•  The noise generated by some equipment and operations may damage your hearing ability.

•  Wear approved personal ear protective equipment if the noise level is high.

Noise May Cause

Damage To Your

Hearing Ability

•  Do not apply welding / cutting operations into completely closed tanks or pipes.

•  Before welding to tanks and closed containers, open them, completely empty them, and clean 

  them. Pay the greatest attention possible to the welding / cutting operations you will perform in 

  such places.

•  Do not weld in tanks and pipes which might have previously contained substances  that may 

  cause explosions, fires or other reactions.

•  Welding / cutting equipment heats up. For this reason, do not place it on surfaces that could 

  easily burn or be damaged !

•  Do not point the torch towards any part of the body, other persons, or any metal while

  unwrapping the welding / cutting wire.

•  When welding wire is run manually from the roller especially in thin diameters the wire can slip 

  out of your hand, like a spring or can cause damage to you or other people around, therefore you 

  must protect your eyes and face while working on this.

Welding Wires Can

Cause Injuries

•  Never perform welding / cutting work in places near flammable materials. There may be fire or 

 explosions.

•  Before starting the welding / cutting work, remove these materials form the environment or cover 

  them with protective covers to prevent combustions and flaring.

•  National and international special rules apply in these areas.

Welding Operations

May Cause Fire and

Explosion

•  Sparks and splashing parts may cause a fire. For this reason, keep materials such as fire

  extinguishers tubes, water, and sand in easily accessible places.

•  Use holding valves, gas regulators and valves on flammable, explosive and compressed gas

  circuits. Make sure that they are periodically inspected and pay attention that they run reliably.

•  Electrical equipment should not be repaired by unauthorized persons.

  Errors occurred if failed to do so may result in serious injury or death when using the

 equipment.

•  The gas circuit elements operate under pressure; explosions may occur as a result of services 

  provided by unauthorized persons, users may sustain serious injuries.

•  It is recommended to perform technical maintenance of the machine and its auxiliary units at 

  least once a year.

Maintenance Work

Performed by Unauthorized

Persons To Machines

and Apparatus May

Cause Injuries

Содержание ID 300 M

Страница 1: ...ID 300 M MW 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Страница 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Страница 3: ...EN MIG MAG WELDING MACHINE TR MIG MAG KAYNAK MAK NES 3 RS 350 M MW RS 400 M MW RS 500 M MW...

Страница 4: ...Mains Plug Connection Connecting the Grounding Clamp to the Workpiece Gas Connections Water Cooling Unit for MW Models Connection of Interconnection Hose Package OPERATION User Interface MIG Cycle Men...

Страница 5: ...ies may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear...

Страница 6: ...above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks...

Страница 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up Fo...

Страница 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a ch...

Страница 9: ...ce must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the man...

Страница 10: ...materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped...

Страница 11: ...based on our industrial 3 phase machines and the wire feeder is 2 wheel drive Thanks to Normal Easy Smart options of users can easy use this machine It there is not any changing on parameters 1 2 3 4...

Страница 12: ...l Display 2 Digital Display 3 Torch Connection 4 On Off Switch 5 Torch Connection 6 Pole Connection 7 Adjustment Pot 8 Adjustment Pot 9 Hot Water Inlet 10 Cold Water Outlet 11 Power Led 12 Gas Output...

Страница 13: ...ated Welding Current Mains Voltage and Frequency Protection Class Rated Welding Voltage Rated Power Rated Mains Current As defined in the standard EN 60974 1 the duty cycle rate includes a time period...

Страница 14: ...ory Set Torch Regulator QTY 1 1 1 1 7905203505 35 mm 5 m 7920000535 7907000002 7920000531 UNIT V VDC kVA ADC ADC kg mm Mains Voltage 3 Phase 50 60 Hz Welding Current Range Protection Class Rated Power...

Страница 15: ...ling welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warra...

Страница 16: ...afely to achieve the best results Make sure the size of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from the outlet of the...

Страница 17: ...oir Connect the cold blue water hose to the cold water outlet on the water cooling system and the hot red water hose to the hot water inlet on the water cooling system Magmaweld welding machines come...

Страница 18: ...e adjustment knob to the right and left Depending on the selected Mode shows wire speed and welding current in the idle or loaded position Displays the error code Idle Synergic Mode Welding Set Curren...

Страница 19: ...he page If down key is pressed down direction will be progressed and if up key is pressed up direction will be progressed Changes the value of the selected parameter line in upwards direction Press th...

Страница 20: ...ack Post Gas Set Wire Crater Closed Pre Gas Slow Release Off Burn Back Post Gas Wire 0 25 Parameter Value Range Pre Gas Burn Back Turn ON Turn OFF Wire Diameter Crater Post Gas Mode Trigger Language G...

Страница 21: ...eed Rollers 6 WF Roller Screws Figure 6 Wire Feed System 1 2 3 4 4 5 5 6 6 Use wire feed rollers suitable for the material and diameter of the welding wire you will use Use V grooved wire feed rollers...

Страница 22: ...a while For this reason do not connect the nut too tightly or too loosely If the end of the wire is missed the wire can jump like a spring and damage you and others a b c Pass the wire through the wir...

Страница 23: ...Practical gas flow rate CO Ar mixture is 10 times of wire diameter For example if the wire diameter is 0 9 mm the gas flow rate can be adjusted as 10 x 0 9 9 l min You can use the table on the side f...

Страница 24: ...th dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for lon...

Страница 25: ...cted and the consumables on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the...

Страница 26: ...is not excessively hot or stuffy If the problem continues contact the authorized service Allow the machine to cool down by waiting for a while If the fault disappears try to use the machine at lower a...

Страница 27: ...cessively hot or stuffy If the problem continues contact the authorized service Allow the machine to cool down by waiting for a while If the fault disappears try to use the machine at lower amperage v...

Страница 28: ...nd the voltage Make sure the correct voltage input is providevd If the mains voltage is normal contact the authorized service Check the mains connection cables and the voltage Make sure the correct vo...

Страница 29: ...sed the gas will come for 30 seconds and if the free gas button is not pressed again within30seconds thegasflowwillstopafter30seconds Ifthefreegasbuttonispressedagainwithin30seconds the gas flow will...

Страница 30: ...e Electronic Card E202A 4A Electronic Card E206A FLT Shock Coil Hall Effect Sensor Shunt Switch Button ID 300 M K405000230 K405000230 K405000234 K405000234 A312100018 A312100018 A377900106 A377900106...

Страница 31: ...A253200001 A225101004 A225222010 K405000235 A225100014 A225100013 K309002210 ID 300 MW A253200001 A245700003 K405000235 A245700002 K306131405 DEFINITION Gas Valve Fixed Wheel Wire Feeding Unit Electro...

Страница 32: ...U ID 300 M MW EN 1 2 3 4 5 6 3 NO 1 4 2 5 3 6 DEFINITION ID 300 MW A250100011 A245700003 A260000004 A240000006 A245700002 A249000005 Quick Coupling Red Quick Coupling Blue Radiator Water Tank Water Pu...

Страница 33: ...rch Trigger BLACK CABLE RELAY SINGLE CONTACT RELAY 2 SINGLE CONTACT Water Unit Socket Hall Effect Shunt_2 Shunt_1 Shunt Valve RELAY 1 21 White Yellow Black Black Blue Blue Green FUSE HOUSING DELAYED F...

Страница 34: ...34 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW EN Water Unit Socket Glass Fuse Fast 380 VAC Water Pump ID 300 MW Water Unit Circuit Diagram Annex...

Страница 35: ...rinde Uzun Ara Paketlerin Ba lant s KULLANIM B LG LER Kullan c Aray z MIG E risi Men Yap s ebekeye Ba lama Tel S rme Makaralar n n Se imi ve De i imi Tel Sepetini Yerle tirme ve Teli S rme Gaz Debisin...

Страница 36: ...elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya...

Страница 37: ...havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde...

Страница 38: ...dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cak...

Страница 39: ...erine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabi...

Страница 40: ...cak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiye...

Страница 41: ...nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tir...

Страница 42: ...M MW fazl voltaj kontroll MIG MAG kaynak makineleridir Uygun kaynak teli ve koruyucu gaz kullan ld nda bu makinelerle her t r metalin kayna yap labilir Ala ms z eliklerin kayna CO2 alt nda bile d k s...

Страница 43: ...n m 1 Dijital Ekran 2 Dijital Ekran 3 Tor Ba lant s 4 A ma Kapama Anahtar 5 Tor Ba lant s 6 Kutup Ba lant s 7 Ayar Potu 8 Ayar Potu 9 anta S cak Su Giri 10 anta So uk Su k 11 G Ledi 12 Gaz k 13 Data S...

Страница 44: ...ke Giri i 3 Fazl Alternatif Ak m Tehlikeli Ortamlarda al maya Uygun Do ru Ak m EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal k bir zaman periyodunu i erir rnek olarak 60 da 250...

Страница 45: ...ksesuar Seti Tor Reg lat r ADET 1 1 1 1 7905203505 35 mm 5 m 7920000535 7907000002 7920000531 V VDC kVA ADC ADC kg mm OPS YONEL AKSESUARLAR CO2 Is t c Gaz Reg lat r Mix Gaz Reg lat r CO2 Lava MIG 35 3...

Страница 46: ...an emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla a mak...

Страница 47: ...e etmek i in standartlara uygun reg lat r ve s t c lar kullan n Kullanaca n z gaz reg lat r n n hortum ba lant s n n ebad n n 3 8 oldu undan emin olun Gaz t p vanas n ba n z ve y z n z t p vanas n n k...

Страница 48: ...kabilecek risklerden Magmaweld sorumlu de ildir Magmaweld so utma s v s na farkl so utma s v s ya da su eklentisi yap lmas durumunda t m garanti h k mleri ge ersiz olacakt r Farkl marka so utma s v s...

Страница 49: ...utonu sa a sola evrilerek ak m ger ekle tirilir Se ilen moda ba l olarak bo ta veya y k an nda tel h z ve kaynak ak m n g sterir hata mesaj g sterir Bo ta Sinerjik Mod Kaynak Set Ak m Kaynak Ak m Ak l...

Страница 50: ...ler sat rlar ara s nda ge i sa lan r A a y n tu una bas l rsa a a y nde yukar y n tu una bas l rsa yukar y nde ilerleme olacakt r Se ili parametre sat r de erinin yukar y nde de i imini sa lar Butona...

Страница 51: ...Gaz Set Tel Krater Kapal n Gaz Yava Kalk Kapal Geri Yanma Son Gaz Tel 0 25 Parametre De er Aral n Gaz Geri Yanma Kaynak S resi Bo luk S resi Tel ap Krater Son Gaz Mod Tetik Dil Gaz Tipi TelTipi Vurunt...

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Страница 53: ...n kontrol edin Gev eme ve veya geri sarma g zleniyorsa tel ta ma sisteminin vidas n biraz daha s k n Tel tor ucundan k nca nozulu ve kontak memeyi torca geri tak n Teli bir tahta zerine s rerek uygun...

Страница 54: ...ik gaz CO Ar kar m debisi oran tel ap n n 10 kat d r rne in tel ap 1 2 mm ise gaz debisi 10 x 1 2 12 lt dak olarak ayarlanabilir Daha hassas debi ayar i in yandaki tabloyu kullanabilirsiniz Gaz debisi...

Страница 55: ...r yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimetre ile kontrol edi...

Страница 56: ...ndek sarf malzemeler d zenli olarak temizlenmelidir Hatal secilmi veya a nm sarf malzemeler de i tirilmelidir Bask makara ayarlar do ru ekilde yap lmal d r Sigorta at k Konnekt r kontrol ediniz Sigort...

Страница 57: ...iniz Bir s re bekleyerek makinenin so umas n sa lay n z Ar za ortadan kalk yor ise daha d k amper de erlerinde kullanmaya al n z Sorun devam ediyorsa yetkili servis ile ileti ime ge iniz E01 E02 Terma...

Страница 58: ...E26 Hava gaz ba lant lar n z kontrol ediniz giri bas nc n n uygun oldu undan emin olunuz giri bas nc normal ise yetkili servis ile ileti ime ge iniz Giri bas nc d k olabilir Giri Bas nc D k E14 E16 E1...

Страница 59: ...Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili servis ile ileti ime ge iniz ebeke ba lant kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olu...

Страница 60: ...d nda gaz 30 saniye boyunca gelecek 30 saniye i inde tekrar serbest gaz d mesine bas lmazise 30saniyesonundagazak duracakt r E er30saniyei erisindeserbestgazd mesine tekrarbas l rsa bas ld angazak dur...

Страница 61: ...2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3 NO 1 4 7 13 10 16 18 19 2 5 11 8 14 3 6 12 9 15 17 TANIM ID 300 M K405000230 K405000230 K405000234 K405000234 A312100018 A312100018 A377900106 A3779001...

Страница 62: ...Elektronik Kart E306A 1A Tekerlek D ner Quick Kaplin K rm z Quick Kaplin Mavi 1 2 3 4 5 6 7 NO 1 4 7 2 5 3 6 ID 300 M A253200001 A225101004 A225222010 K405000235 A225100014 A225100013 K309002210 ID 3...

Страница 63: ...L KULLANIM KILAVUZU 1 2 3 4 5 6 3 Su So utma nitesi Yedek Par a Listesi Ekler Quick Kaplin K rm z Quick Kaplin Mavi Radyat r Su Deposu Su Pompas Fan NO 1 4 2 5 3 6 ID 300 MW A250100011 A245700003 A260...

Страница 64: ...64 www magmaweld com TR ID 300 M MW USER MANUAL KULLANIM KILAVUZU G Tor Teti i Hall Effect nt_2 nt_1 NT R LE 1 21 S GORTA YUVASI GEC KMEL S GORTA 6 3A 5 3 Devre emas Ekler...

Страница 65: ...65 www magmaweld com TR ID 300 M MW USER MANUAL KULLANIM KILAVUZU Su nitesi Prizi Cam Sigorta H zl 380 VAC Su Pompas ID 300 MW Su nitesi Devre emas Ekler...

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