A
B
C
D
Y-CABLE ASSEMBLY
Item
Description
Qty.
Part No.
-
Y-cable 27” (used with 11, 12, 19, 22, 13A-C and 16 handles)
304139
-
Y-cable 34” (used with 15A-C and 17 handles)
304149
A
1/4”-28 jam nut
5
80665
B
Yoke end
1
304056
C
Pan head machine screw - 1/4”-20 x 1” long
1
80102
D
Hex locknut - 1/4”-20
1
80675
E
Brake adjustment spacer (shown on next page)
2
304073
7
Figure 7
Figure 8
A
Cable
C
D
B
A
TAB
1. Insert each of the lower ends of the Y-cable in the holes located on the extending lever tabs (TAB) of each brake
paddle as illustrated in Figure 7.
2.
Thread one ¼”-28 jam nut (A) onto both ends of the cable to approximately 1-1/2” from the end using your fingers.
(Note: It may be necessary to use a 7/16” wrench and hold the cable with a pair of pliers above the threaded section
to prevent the cable from spinning while performing this step.)
3.
Thread a second ¼”-28 jam nut (A) onto the cable until it is snug with first jam nut and tighten them together using the
two 7/16” wrenches to 50-60 in.-lbs. of torque.
4. At the top of the cable, thread one ¼”-28 jam nut (A) all the way on the upper end of the Y-cable. Thread the yoke
end (B) onto the cable as illustrated in Figure 8. You will adjust the final position of the yoke and jam nut on the next
page.
HANDLE RETROFIT PARTS INSTALLATION (NO. 13A-C, 15A-C AND 17 HANDLES)
1. Insert the steel bushing (A) in the largest endmost hole in the brake lever assembly (B) and position the
assembly in the slot of the handle stub (see Figure 6).
2. Insert the 1/4”-20 x 1-1/4” long pan head machine screw (C) through the stub and lever assembly and
secure with the 1/4”-20 locknut (D) using the #2 Phillips head screwdriver and the 7/16” wrench.
Note: If your hand truck model is currently a Magliner paddle brake truck with any of the brake handles listed
above and the handle was purchased before February 2015, you may NOT need to install a stub collar. If this
is the case please use the instructions below to install the brake lever assembly.
Figure 6
Item
Description
Qty.
Part No.
A
Spacer - 1/4” ID x 5/16” long
1
304058
B
Brake lever assembly
1
304065
C
Pan head machine screw - 1/4”-20 x 1-1/4” long
1
80104
D
Hex locknut - 1/4”-20
1
80675
