HG20F-012KMM_inst_ Issue 1 © 2023
2
Before every use check all hoses for signs of wear,
leaks or loose fittings. Tighten all fluid connections
regularly and replace weak or damaged hoses.
ASSEMBLY
Use Teflon tape (or suitable thread sealant ) when
connecting the oil control gun to an oil hose.
OUTLET NOZZLE OPERATION
When fluid flows through the gun the outlet nozzle will
automatically open. When the fluid flow stops the outlet
nozzle will automatically shut.
HANDLE OPERATION
To latch the handle, squeeze the lever, push the button
and then release lever.
To release the latch in manual mode simply squeeze and
release lever.
CONTROL HANDLE DISASSEMBLY
Use a clean bench to carry out maintenance.
A) Remove the oil hose from the control gun inlet swivel
(10).
B)
Unscrew and remove swivel (10) washer and o’ring
from the control gun inlet. (Clean or replace the swivel
strainer and o’ring if required).
The swivel is under spring tension
C) Remove valve spring (9), seal/valve body assembly (8).
and plunger (7).
D) Remove the screw (15), then unclip and remove the
trigger guard (16).
LEVER and VALVE REMOVAL
A) Using a 2.5mm allen key, remove the 2 handle screws
(2).
B) Remove lever (11), ease downwards.
C) Remove the washer (5), “O”Ring (3), then push the
valve cam (4) from the gun body (6), and remove “O”Ring
(3).
Note:
If the plunger has not been removed the cam will not
release from the body.
CONTROL HANDLE REASSEMBLY
A) Clean and inspect all parts. Replace any suspect,
worn or damaged components.
Note:
Lightly lubricate the valve cam before assembly.
B) Place “O”Ring (3) onto valve cam (4).
Note:
The cut out section in the middle of the valve cam
(4) must face the inlet swivel (10).
C) Replace the valve cam (4) into the body (6). Note the
orientation shown on the assembly drawing. Fit
the
second “O”Ring
(3) and washer (5).
D) Slide lever assembly (11) into position and replace the
two Allen screws (2). (Use Loctite or similar sealant).
E) Replace plunger (7).
Note:
The end hole in the plunger must face the gun
outlet.
F) Replace the seal/valve body assembly (8), and
spring (9) and replace into the gun body (6).
Note:
Install the spring, small end first.
G) Re-fit the trigger guard (16) and replace screws (15)
H) Replace washer, o’ring on to the swivel assembly (10),
and screw firmly into place (Use Loctite or similar
sealant).
Note:
After assembly ensure the handle latch is operating
correctly.
Before carrying out any maintenance disconnect the
air supply to the pump and release the fluid pressure
in the system by pressing the lever on the control gun.
CAUTION
CAUTION
IM012KMM METER INSTRUCTIONS
RESET BUTTON
The
RESET
button allows you to reset the Reset Total to
zero.
Ensure the fluid supply to the meter is disconnected
and the line pressure is released before disassembly.
CAUTION
Never exceed the pressure rating of any component
installed in the System.
DISSASSEMBLY and REASSEMBLY
The IM012KMM flow meter can be easily disassembled
without having to separate the body from the installation.
MEASURING CHAMBER
To access the measuring chamber:
A)
Remove the rubber shroud
B)
Unscrew the 6 screws located under the meter
body
C)
Remove the lid
D)
Remove the gasket and oval disk
E)
Remove the gears
Note: Reassembly is the reversal of disassembly
taking particular care to:
1)
Check gasket seals for damage and replace if
required.
2)
Lubricate and carefully install the gasket seal
3)
Replace and tighten screws correctly
4)
Hold the meter with the inlet facing down, and place
the outlet gear on the right hand side of the meter.
5)
Check that the gears are turning correctly
6)
Fit the lid to the top of the chamber ensure that the
gears on lid correspond with that on the chamber
outlet.
