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4.3 INTENDED AND UNSUITABLE USES OF THE MACHINE
The SPECIAL 380 A band sawing machine has been designed and built to cut bars, structural steel and ferrous
metal pipes in accordance with the instructions contained in this manual. Therefore, the cutting of other
materials is not permitted: if the above recommendations are not observed, the machine could be damaged and
the health and safety of the operator put at risk. Cutting is not permitted, if the bar has not been first locked in
the vice.

5. MAIN TECHNICAL DATA

Under no circumstances should the following data be altered, this is in order to protect the correct functioning
of the machine and to avoid creating safety risks for the operator.

Three phase power supply

Motor power 

0.9 - 1.6 kW

Motor revolutions

700 - 1420 rpm

Cutting speed

38 - 77 m/1’

Control unit motor

0.75 kW

Electric pump

0.09 kW

Worm gear reduction unit

i = 1 : 20.18 

Reduction unit efficiency

Ș

 = 0.84

Fly wheel dimensions

350 mm

Blade size (length x width x thick)

3010 x 27 x 0.9 mm

Cutting thickness

1,2 mm

Cutting angle

60° dx

Material clamping vice max opening

320 mm

Jaws height

150 mm

Jaws length

160 mm

Bed height

850 mm

Coolant tank capacity

50 liters

Machine weight

9400 N~ (960 kg~) 

6. HANDLING AND TRANSPORTATION

For safe handling and transportation use a lift truck for movement indoors (DRAW. 3 ENCL. 2). Keep the machine in its
normal position.

All handling and transportation operations should be carried out by trained staff.

7. MACHINE INSTALLATION

A. MACHINE CHECK 

The machine should be checked to make sure that it has not been damaged during transportation and handling. If the
machine appears to have been damaged, contact MACC immediately. Fit the supplied accessory onto the machine
such as the fixed guard bar 73.

B. FASTENING OF THE MACHINE

The machine will be able to operate in keeping with the technical parameters supplied by MACC if it is
positioned correctly and fastened securely to the bench or the factory floor so that vibrations are minimal
during  operation  . Consult drawing 4  SPECIAL 380 A  Installation plan Encl. 2

C. BAND ASSEMBLY

Remove the bow guard 45 by unscrewing the screws 182 and the washers 101. Fit the band by inserting it first between
the bearings of the blade guide heads and then on the two pulleys, tighten the blade slightly by means of the hand
wheel 56 and replace the bow guard. Check that the band is fitted with the correct direction of teeth, as shown in
drawing 5-6-7 enclosed document 3. Make sure that the band type (dimensions 3010x27x0.9) and its teeth pitch are
suited to the material to be cut.

D. ELECTRICAL CONNECTION TO THE MAINS

Install a differential thermomagnetic switch with characteristics suited to the mains.

Make sure that the power supply voltage corresponds to the voltage on the motor plate. Connect the cable to the power
supply line observing the colour codes of the individual wires, pay particular attention to the earth wire. Connect the
machine, make sure that the rotation of the circular blade is in the direction shown by the arrow on the guard.

E. ASSEMBLY OF THE LOAD CYLINDER

Put manually the mobile vice group at a distance of about 150 mm from the fixed vice as indicated in the drawing 12

enclosure 5. Fix the cylinder 124 at the load support 125, with the four (4) screws which are on the support, but without 

fixing them. Start the motor with button                           on the control panel and lift the bow with button                       . 

Open both the mobile and fixed vice (buttons                           and                        ). 

3

Содержание SPECIAL 380 A

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Страница 3: ... M M M M M M M 3P2 Q R Q S U212 U224 U 0 M U22 12P U224 V5 M U224 U 0 U22 12P M 0 U224 V5 N U224 U 0 U22 12P M 0 U224 V5 N M M U224 U 0 U22 12P M W W W X 0 U224 V5 YX U224 U 0 U22 12P M W 0 U224 V5 R Z M 0 D H B H J H 0 12 Q 34215 6 7 8 9 2 5 5 5225 9 2 5 5 5224 D H H 9 0 12 Q 34215 6 7 8 9 2 5 5 5225 9 2 5 5 5224 0 ...

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Страница 9: ...lty carriage and packing are at the buyer s expense In the event of the above the following information should be supplied 1 Date and number of purchasing document 2 Machine model 3 Serial number 4 Code of any relevant drawings Requests for compensation for the inactivity of the machine will not be accepted The guarantee does not cover uses which are not in line with these operating instructions w...

Страница 10: ...y systems EN 55022 1998 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61000 4 2 1995 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test EN 61000 4 4 2004 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test...

Страница 11: ...to have been damaged contact MACC immediately Fit the supplied accessory onto the machine such as the fixed guard bar 73 B FASTENING OF THE MACHINE The machine will be able to operate in keeping with the technical parameters supplied by MACC if it is positioned correctly and fastened securely to the bench or the factory floor so that vibrations are minimal during operation Consult drawing 4 SPECIA...

Страница 12: ...oling liquid is circulating in the machine Use the taplocated on the guide shoe to regulate the flow of liquid G When starting the motor make sure that the band rotates in the direction of the arrow shown in Draw 3 4 5 Encl 3 H To obtain maximum cutting accuracy the unit must be located the nearest possible to the workpiece Clamp the work piece with the vice release the mobile blade guide plate 32...

Страница 13: ... balanced position to operate the machine C Keep the work area tidy untidiness increases the risk of accidents D Do not use the power supply cable to disconnect the plug from the socket Protect the cable from high temperatures oil or sharp edges For outdoor use only use extension cables which are in line with current regulations 8 6 MEASURES TO PREVENT RESIDUAL RISKS A The removal of guards and ta...

Страница 14: ...f piece locking vice Clean and grease the mobile parts of the counter vice 61 and vice 62 In case of sliding difficulties or play the clamp guides carry out the following operations loosen nut 88 adjust dowel 160 and secure nut 88 Draw 8 Encl 3 C Blade drive reduction unit First oil change after 500 working hours other changes after 1500 hours AGIP BLASIA 150 D Cleaning of the coolant tank To clea...

Страница 15: ...m its tank 3 Clean carefully the machine by getting rid of all traces of grease especially on the worked parts that must be protected with anti oxidants 4 Cover the machine with a sheet preferably not plastic as it can cause rust due to the humidity condensation 5 Store the machine in a closed dust free place 11 2 DISMANTLING If the machine must be definitively dismantled its components must be su...

Страница 16: ...Blade tightener bush 041 38 1 29 Upper cable chain support 019 41 1 30 Blade tightener screw 039 32 1 31 Blade tightener plate 046 32 2 32 Mobile blade guide plate 027 A 32 1 33 Mobile blade guide block 026 35 1 34 Blade guide eccentric bush 027 35 1 35 Control box arm 031 41 1 36 Widia plate 044 35 4 37 Fixed blade guide plate 028 A 32 1 38 Fixed blade guide block 025 35 1 39 Mobile blade guide f...

Страница 17: ...M4x30 DIN 912 126 95 6 95 Bow potentiometer 099 90 1 96 Cylinder Kg 65 017 A 14 1 97 Bow cylinder 45 058 36 1 98 Bushing Glycodur ø20 22x10 041 41 2 99 Roller arm support 042 36 1 100 HSFHC screw M6x18 DIN 7991 253 95 4 101 Washer D 6 DIN125 A 003 95 1 102 HSHC screw M10x30 DIN 912 177 95 2 103 Hexagon socket headless screw M8x10 DIN 916 110 95 2 104 Potentiometer fixing bush 044 A 41 1 105 HSHC s...

Страница 18: ...R 163 36 1 157 Manometer 0 25 BAR 154 36 1 158 Bushing IGUS MSM 2026 15 IGLIDUR 063 40 2 159 Lock nut M20x1 5 DIN 936 032 95 1 160 Hexagon socket grub screw full dog point M8x25 100 95 1 161 Centesimal magnetic bar 061 A 40 cm 78 162 Magnetic reader support 026 41 1 163 Carriage mobile support 106 36 1 164 Magnetic rule rod 600mm race 176 36 1 164 Magnetic rule rod 1000mm race 176 A 36 1 165 Greas...

Страница 19: ...is interface 24AC DC EZM051185 316 90 1 217 Terminals CABUR CBD 2 222 90 48 218 Terminals CABUR CBD 4 225 90 3 219 Earth terminals G V 2 5 mm 223 90 7 220 Filter RC CDR 3 10KW CU500V DETAS 317 90 1 221 Cover channel 25x80 mt 1 30 124 90 1 222 Earth connection bar cm 13 128 90 1 223 Omega raceway cm 86 121 90 1 224 Power supply 10A 24VDC EZM011016 315 90 1 225 Plate with electrical components 030 4...

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Страница 22: ... 2 B 2 C 2 C 2 5 2 C 2 5 4 2 2 C C D 2 2 5 2 2 C 5 2 2 6 2 2 4 2 C E F 2 5 2 E F 3 4 2 C 2 3 D 2 C 2 G 2 2 3 2 3 H ID 2 G 5 2 2 5 2 2 2 2 H I 2 H I 3 5 2 2 2 4 2 2 5 2 2 2 4 ...

Страница 23: ...E F H I 3 5 3 3 D 2 9 2 I I H I 4 2 I I H I 3 2 4 12 2 I I 3 3 2 H I D H I 3 5 2 H 0 I4 2 2 3 2 2 2 5 2 H I 3 5 2 3 2 2 2 4 G 5 2 4 2 H I 3 5 2 H I 2 4 2 2 3 2 2 2 5 2 H I 3 2 3 3 2 5 2 H I 3 4 2 2 5 2 H I 3 4 2 2 J 5 2 1 2 3 4 ...

Страница 24: ... 2 3 2 5 2 H I 3 4 2 C 2 3 2 4 2 2 J 5 2 H I 3 4 2 2 5 2 H I 3 4 2 2 J 5 2 H I 3 4 2 C 3 2 5 2 H I 3 4 2 C 2 3 2 4 2 2 J 5 2 1 2 3 4 ...

Страница 25: ... 3 4 7 7 G K 7 A A 2 2 7 9 K 5 2 2 2 2 2 4 2 2 2 4 45 4 2 2 2 2 7 A L 7 L L 3 2 2 2 2 L 7 9 9M L 7 9 7 N 9 9M 7 N 9 9M A L 2 ...

Страница 26: ... 4 N 2 N N 2 N LN 2 L N LN 2 L N N N 7 3 7 7 3 7 A L 2 2 2 2 O 0 L L 7 3 7 7 3 7 A L 2 2 2 2 ...

Страница 27: ... 6 5 4 7 83 45 A 9 4 4 8 1 9 4 L8 L A 9 4 4 9 4 4 0 0 1 A 7 9 2 0 L 1 A 0 L8 A 0 L8 8 1 A L A A 8 9 4 4 8 8 1 9 4 4 0 8 1 9 4 4 7 9 2 9 4 9 5 ...

Страница 28: ... 6 5 4 83 45 A 0 1 8 1 A L 1 8 1 A 8 A A P 1 L8 L8 1 L8 7 8 7 A 8 A 0 N P 1 1 7 A 0 1 0 A L 1 0 8 A 7 7 7 9 5 ...

Страница 29: ...3 2 5 2 C 2 HL I4 2 3 2 5 2 C 2 H I4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 2 2 C 2 4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 2 2 2 4 2 3 2 2 2 J 4 2 3 2 5 2 C 2 H 8 I4 2 3 2 2 C 2 H 8 8 1 I 2 3 2 2 C 2 H0 4I 45 45 0 1 8 1 L 1 8 1 2 2 2 3 2 9 2 3 2 2 2 C J 2 3 2 2 2 C 2 2 4 ...

Страница 30: ...3 2 2 5 2 C 2 2 G 4 6 2 2 2 G D C 2 2 D 2 2 3 2 4 2 3 2 2 4 6 2 2 2 4 9 4 2 2 5 2 2 5 2 2 E F4 2 H I 2 2 4 2 2 C 4 9 C 5 2 2 C 4 6 2 C E F 8 2 C 6 H I5 D 2 5 2 2 3 4 G 2 4 9 2 3 2 C4 9 2 2 4 9 5 H I H I ...

Страница 31: ... 4 J 5 2 5 2 2 2 5 4 4 3 2 5 2 2 J 4 5 2 3 5 2 D 2 3 5 2 2 4 2 3 2 2 2 2 00 2 2 2 2 G C E F4 5 2 C E F4 2 5 2 5 2 2 2 C 5 2 2 2 4 5 2 3 2 4 2 5 2 2 5 2 C E F4 2 2 2 C E F 2 E F4 2 2 2 2 2 C H 9 9 4 I 2 2 4 2 2 2 N 3 5 2 C E F4 2 5 2 2 2 3 2 2 2 2 24 E F5 2 C 2 2 3 J 5 2 3 2 H 0 I4 2 2 C H I 3 5 2 2 2 3 4 5 2 5 2 2 C 3 3 5 2 2 3 2 3 5 2 2 2 2 4 2 5 2 2 5 2 2 2 4 ...

Страница 32: ... 2 3 2 2 C 2 2 2 C E F 2 2 2 6 J H 2 I C5 2 3 2 8 3 5 78 4 2 2 2 5 C E F 3 4 2 H I5 2 3 3 4 5 E F4 2 2 5 2 2 C 5 3 2 2 2 4 5 C 2 C E F C 2 2 2 4 1 5 2 5 2 2 3 6 2 2 H I 5 6 2 3 H 0 I5 6 ...

Страница 33: ...C 2 2 2 2 4 2 6 2 2 9 3 3 L C 6 2 2 3 L C 6 2 2 C 3 4 2 3 3 2 2 2 2 2 3 2 3 3 2 2 2 2 2 C 3 L 2 C 3 2 2 3 2 2 2 4 2 2 2 8 3 2 2 2 2 8 6 2 2 2 2 2 2 2 2 2 2 B 2 9 2 2 5 2 2 2 2 5 C 2 3 2 E F4 2 5 2 5 D J 2 C E F 2 3 2 9 4 4 2 2 4 ...

Страница 34: ...2 2 2 2 9H I D 8 2 2 9H I D 3 2 2 2 9H I D 2 2 2 9H I D 2 2 9H 2 2 2 3 2 6 2 2 2 2 C 2 C 5 2 D 2 5 5 6 2 2 2 3 2 2 5 2 C 3 2 2 4 444 2 3 5 2 6 2 H I 3 5 2 C E FD 2 5 2 C E FD 2 2 9C E F D 2 9C E F 5 E F D 2 9C E F 5 E F D 2 2 3 5 2 2 2 C E F4 3 5 2 C 2 4 E F 2 4 E F 2 4 2 5 2 2 C E F5 2 4 2 2 1 2 2 2 2 2 5 2 2 4 2 5 2 5 2 2 4 ...

Страница 35: ... 0 H I5 2 H I 3 5 2 C E F4 5 2 2 2 H I 4 2 2 2 2 D 2 2 2 2 2 2 2 2 4 2 2 2 6 2 2 2 G 4 2 3 2 2 C E F5E F5E F E F5 2 2 3 2 4 5 2 5 2 5 2 4 2 5 E F4 3 2 2 4 2 3 2 2 2 004 2 3 ...

Страница 36: ... 2 2 2 4 2 2 2 5 9 2 2 C 2 C E F 9 2 2 2 3 2 4 2 H I 3 2 H I 5 H I H I 4 2 3 2 2 2 2 2 4 2 C 2 2 2 2 C 4 2 H I 3 2 3 2 C 2 4 2 5 2 C E F5 2 H I 3 2 2 2 3 4 2 H I 3 2 H 2 9 2 2 2 H 4 5 I 2 2 2 3 3 6 E F E F4 2 5 2 5 2 2 J 2 G 2 J 5 2 2 2 2 J 4 0 2 5 2 5 2 2 2 2 5 2 2 4 2 5 2 2 2 4 ...

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Страница 51: ...CH M1 MOTORE POMPA OLIO OIL PUMP MOTOR ZENTRALHYDRAULIKMOTOR M2 MOTORE LAMA BLADE MOTOR SÄGEBLATTMOTOR M3 MOTORE POMPA REFRIGERANTE COOLANT PUMP MOTOR KÜHLMITTELPUMPE MOTOR M4 MOTORE ESTRATTORE TRUCIOLI CHIP EXTRACTOR MOTOR SPAENEAUSLASSVORRICHTUNG MOTOR M5 MOTORE ROTAZIONE TESTA M50 MOTORE GUIDA PEZZO GUIDA PIECE MOTOR P1 POTENZIOMETRO POSIZIONAMENTO LAMA BLADE POSITIONING POTENTIOMETER SÄGEBLATT...

Страница 52: ...TO CARRIAGE SLOW FORWARD MOTION SOLENOID VALVE ELEKTROVENTIL WAGEN LANGSAM VORNE YV10 ELETTROVALVOLA SBLOCCAGGIO MANUALE MANUAL UNLOCKING SOLENOID VALVE ELEKTROVENTIL MANUELL AUFHEBUNG YV11 ELETTROVALVOLA DETENSIONAMENTO LAMA UNTIGHTNING BLADE SOLENOID VALVE SAEGEBLATT ENTSPANNUNG MAGNETVENTIL YV12 ELETTROVALVOLA TENSIONAMENTO LAMA TIGHTNING BLADE SOLENOID VALVE SAEGEBLATT SPANNUNG MAGNETVENTIL YV...

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