LU-VE F31HC Series Скачать руководство пользователя страница 7

 

 

RECOMMENDED UNIT COOLER PLACEMENT

 

Air flow within the refrigerated space is critical to achieving optimum cooling and freezing results.  If air flow is compromised 
for any  reason the unit may not provide satisfactory cooling performance.  There are many  potential reasons for poor air 
flow - few of which are the result of inadequate system capacity or unit malfunction.  Some of the more obvious reasons for 
poor airflow include; 

-

  Unit installed above doors (coil blocked with frost / ice) 

-

  Insufficient return air space between unit and wall 

-

  Insufficient free area in front of the unit   

-

  Unit mounted to close to beams or product racking  

-

  Multiple units installed to close together 

-

  Low ceiling height / unit mounted to close to floor level 

-

  Units mounted perpendicular / blowing at right angles to each other  

-

  Poor product packaging or improper product stacking arrangement 

-

  Too much product loaded into the room at one time 

-

  Wrong unit design for application  

-

  Too few units for room volume 

-

  Multiple, miss-matched units or fan types used in the same room 

For the best  possible cooling performance always consider the following design recommendations; 

• 

Always locate units as far away from door openings as possible - preferably blowing directly towards doors or other openings.   

• 

Allow a minimum return air space behind the coil equal to the height of the unit  (

Figure 10 - below

). 

• 

On larger installations place units where they can blow freely down open aisleways between product racking / shelves. 

• 

Mount units directly to the ceiling whenever possible (greater overall air throw is partially achieved by increasing the distance 
between the unit and the floor). 

• 

For blast chilling or freezing applications consideration must be given for installing air baffles, discharge chutes, coves,  return 
air plenums, etc. to prevent air bypass / recirculation due to high external static pressure.    

TYPICAL UNIT COOLER PLACEMENT IN COOLER / FREEZER

 

Minimum clearance required for coil heater replacement is the length of the unit (electric defrost models).  Heaters are remove-                                                                                                                             

able from the refrigerant connection end of the unit. 

In addition to the above consideration should also be given to the potential length and layout of refrigerant piping runs and condensate 
drain lines based upon the unit coolers’ physical location.  It is always preferable to minimize the length of these runs - particularly in-
side the conditioned space. Minimum clearances must also be maintained around the unit to allow access for service, routine mainte-
nance and cleaning of the unit when required.  For electric defrost units the minimum service access required to replace the  coil de-
frost heaters is illustrated below (

Figure 11- below

).       

19.2”

 

Fig. 10

 

HEATER 

Fig. 11

 

Содержание F31HC Series

Страница 1: ...ENGLISH Installation Operation Service and Maintenance Instructions UNIT COOLERS FOR COLD ROOMS Model Series F31HC F35HC UNIT FOR USE WITH WALK IN COOLER FREEZER OR REFRIGERATED WAREHOUSE ...

Страница 2: ...olenoid Valve 11 Leak Testing Evacuation And Charging 12 Evaporator Superheat 12 Refrigerant Blends Temperature Glide 13 Field Factory Wiring Electrical Requirements 13 Typical Field Wiring Diagrams 14 22 Start Up 23 Service Maintenance Fan Motor Assy 24 Service Maintenance Coil Corrosion 24 Service Maintenance Defrost Cycle Heaters 25 Remove Replace Fan And Motor Assy 26 Remove Replace Defrost He...

Страница 3: ...ces Toxic Substances Electricity Hand Injury Possible MANDATORY SIGNS AND THEIR MEANING OTHER SIGNS AND THEIR MEANING Protective Clothing Reqd Forklift Traffic Connect To Earth Ground Use Safety Footwear Hard Hat Area Activate Before Work This is only a Right To Know law in the state of CA It does not mean that Lu Ve products contain any substance or materials that may cause cancer or reproductive...

Страница 4: ...n oils in current use This oil can sometimes collect in small quantities inside the coil header connections where it may be observed by installing personnel when removing the factory caps It can be easily verified that this is oil and not water due to the fact that it evaporates very quickly when touched If a drop of it is placed on a flat surface it widens out quickly like a stain and if exposed ...

Страница 5: ... contact the equipment manufacturer or their authorized agent and present them with the original unit serial number date of installation and a full description of the specific failure which has prompted the warranty claim request Warranty contact information for LU VE products distributed and sold within the continental US is as follows Zyklus Heat Transfer PO Box 60 Jacksonville TX 75766 903 589 ...

Страница 6: ...ust be checked for leaks before installation Figure 3 Step 7 Do not return the unit to the distributor or manufacturer without prior authorization UNIT MOUNTING POINTS Fig 2 Unit Model Series F31HC 115 4 116 4 125 4 126 4 135 4 136 4 146 4 F31HC 215 6 216 6 225 6 226 6 235 6 236 6 246 6 Number of Fans 12 4 Diam 1 1 2 2 3 3 4 Refrig Conn Liquid Refrig Conn Suction 1 1 Dimension A 30 30 47 5 8 47 5 ...

Страница 7: ...ther openings Allow a minimum return air space behind the coil equal to the height of the unit Figure 10 below On larger installations place units where they can blow freely down open aisleways between product racking shelves Mount units directly to the ceiling whenever possible greater overall air throw is partially achieved by increasing the distance between the unit and the floor For blast chil...

Страница 8: ...top of the unit and the ceiling with NSF approved sealant to prevent accumulation of dirt and foreign material CONDENSATE DRAIN PAN CONNECTION Apply an approved pipe thread sealant to the threads of the drain pan fitting before making the field piping connection Do not torque over tighten the field pipe fitting attached directly to the drain pan connection Use a backer wrench on the drain pan fitt...

Страница 9: ... degrees and 30 watts foot of drain line for those operating from 0 down to 20 de grees Common drain lines serving multiple units whether in the same space or different rooms must be adequately sized to handle the condensate flow from ALL connected evaporators DO NOT REDUCE THE DRAIN LINE PIPE SIZE SMALLER THAN THE CONNECTION ON THE DRAIN PAN The branch lines from each individual evaporator must a...

Страница 10: ...ng efficiency over the lifetime of the system and initial installed cost Pitch all horizontal suction lines in the direction of refrigerant flow minimum 1 4 foot of run to ensure oil return Install a P trap at the bottom of ALL vertical suction risers Figure 1 This not only helps with oil return but protects the expansion valve sensing bulb from the affects of liquid drain back at the outlet of th...

Страница 11: ...ot select valves based only on the physical connection size the valve you install may be much to large for the application which can result in operational problems with the valve and possibly even damage to the connected unit cooler or system piping Re fer to the valve manufacturers capacity charts or selection software or consult with your local valve supplier for assistance Always be sure to pro...

Страница 12: ...ng Break the vacuum with the correct system refrigerant and charge as per the system design requirements Note Always refer to the manufacturers charging data for the system condensing unit as the unit cooler operating charge represents only a very small portion of the total year round operating charge required for the entire system Be sure to charge any refrigerant blend ex R 404A R 407A F R 448 4...

Страница 13: ...FIELD WIRING ELECTRICAL REQUIREMENTS The electrical characteristics of each unit are clearly marked on the unit rating label located on the front facing left hand end cover of the unit as viewed facing the fans This label lists the operating voltage phase and amp draw of the fan motors and defrost heaters when equipped It also lists the MINIMUM CIRCUIT AMPACITY MCA and MAXIMUM OVER CURRENT PROTECT...

Страница 14: ...als 3 4 on terminal block TB2 for continuous low speed fan operation 950 RPM Fan motors will operate continuously on high speed without jumper wire installed F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required An air defrost time clock may be supplied as an option either field installed or factory mounted on the system condensi...

Страница 15: ...stalled F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required The defrost time clock and block out relay are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure that the heater amp draw does not exceed the defrost timer contact rating typically 40 resistive amps for an 8145 2...

Страница 16: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Страница 17: ...ed If the combined heater amp draw exceeds the defrost timer rating a heater contactor must be installed see alternate wiring diagram for 1 or 2 heater contactor wiring arrangement When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Страница 18: ...amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When using a heater contactor with unit cooler defrost heaters factory wired for single phase remove factory installed jumper between terminals 2 3 on TB1 and wire directly to heater contactor as shown above When connecting 2 electric defrost unit coolers to 1 defrost timer remove the blac...

Страница 19: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Страница 20: ...e the total heater amp draw per unit cooler does not exceed the resistive amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This ...

Страница 21: ...sure the total heater amp draw does not exceed the resistive amp rating of the contactors supplied Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Страница 22: ...g in reduced operating costs over the life of the equipment Remove jumper wire if installed between unit cooler terminals 3 4 before connecting relay wires Be sure that fan relay coil voltage matches unit cooler control voltage Wire across normally open NO relay contacts Single Pole Single Throw Thermostat ELECTRONIC ROOM THERMOSTAT WIRING OPTION Be sure that room thermostat power wiring matches t...

Страница 23: ...er in the condensate drain pan If the drain pan is holding water check for proper P traps in the line in the absence of a trap negative pressure at the drain pan connection fitting can cause water to hold up in the pan Verify unit is mounted level Check drain line piping for correct pitch or possible obstructions debris and correct as required On electric defrost units manually force system into a...

Страница 24: ... Flakes of aluminum or white powder present in drain pan on product or elsewhere in the room Wrong cleaning agent or too high of concentra tion of cleaner being used Inadequate im proper rinsing of cleaner from the coil surface Use correct cleaner for the application Follow the manu facturers directions completely Use copious amounts of rinse water Corrosive agent present in air attacking aluminum...

Страница 25: ... Defrost cycle too short terminates on time Set defrost timer to minimum 30 min per cycle Defrost cycle too short terminates on temp Check defrost termination control closes at 55 deg Replace defective control Ice build up on fan guard fan motor assembly mo tor mount fan panel also ice droplets on ceiling pan el in front of fans and be hind coil on upper back wall and on product Also ice on floor ...

Страница 26: ...out the main power supply to the unit Note In some cases more than 1 power source breaker or service disconnect switch may be supplied BE SURE TO LOCK OUT TAG OUT ALL SOURCES OF POWER MODEL SERIES F35HC MOTOR FAN ASSEMBLY REMOVAL MODEL SERIES F31HC MOTOR AND FAN ASSEMBLY REMOVAL SERVICE MAINTENANCE ...

Страница 27: ... Install the retaining clip U onto the replacement heater Item 9 8 Attach the 2 pulling wires still in the coil Item 3 to the wire leads of the replacement heater Item 7 and guide the boot ends of the heater through the holes in the tube sheet Item 11 and straight into the coil Item 12 while an assistant pulls gently on the opposite end of the 2 pulling wires IMPORTANT Be careful when inserting a ...

Страница 28: ...o improve the performance or appearance of our products at any time without notice and without any obligation to previous production units All technical characteristics are stated in the current published product catalog Replacement Parts For Unit Model Series F31HC Replacement Parts For Unit Model Series F35HC Part Description Part Part Description Part EC Fan And Motor Assembly 115 230 Volt 3034...

Страница 29: ...29 START UP SERVICE MAINTENANCE NOTES ...

Страница 30: ...sfer com USA Customer Service Toll Free Number 833 908 3355 For Replacement Parts and Equipment Orders ordersusa luvegroup com For USA Equipment Sales salesusa luvegroup com Zyklus Heat Transfer Products Inc PO Box 60 Jacksonville TX 75766 ...

Отзывы: