LU-VE F31HC Series Скачать руководство пользователя страница 11

11 

 

 

REFRIGERANT PIPING — CONTINUED

 

All F31HC and F35HC model series unit coolers are equipped with a venturi-flo refrigerant distributor 
which ensures maximum efficiency of the coil under most all operating conditions.  There is no orifice 
or nozzle plate to select / install in the distributor inlet.  For optimum coil performance the TXV should 
be mounted within the end compartment of the unit and as short a distance as possible from the dis-
tributor inlet.  

Do not install any elbows between the  outlet of the TXV and the inlet of the distributor! 

 

A 1/4” O.D. equalizer tube is supplied on all units.  Never cap this line - use only externally equalized 
valves.  See 

Figures 4, 5 & 6 (below)

 for location and mounting of the TXV sensing bulb. 

If not supplied with the unit, the expansion valve must be selected according to the design characteris-
tics of the particular system - taking into consideration the following criteria;  

Refrigerant type, design 

room  temperature,  system  TD  or  design  saturated  suction  temperature  (SST),  liquid  temperature 
(subcooling)  and  the  minimum  operating  head pressure  (SCT)  of the  system.   

LU-VE can  provide  a 

separate valve selection table of suggested expansion valves for the most common refrigerants, oper-
ating temperatures and system TD’s however we strongly recommend that you consult with your sup-
plier or valve manufacturer for selection assistance - especially for any unusual or non-standard appli-
cations.      

If a liquid line solenoid valve is to be installed in the system we recommend placing it in the field piping reasonably close to the unit 
cooler.  Do not select valves based only on the physical connection size - the valve you install may be much to large for the application 
which can result in operational problems with the valve and possibly even damage to the connected unit cooler or system piping.  Re-
fer to the valve manufacturers capacity charts or selection software or consult with your local valve supplier for assistance.  Always be 
sure to provide adequate pipe clamps and supports for external piping and components - never allow the unit coil connections to sup-
port the weight  or unrestricted movement of any field installed piping components.  Any damage to the coil which is determined to be 
caused by improper field piping design / installation will void the product warranty coverage.      

Do not bend or forcibly move the suction 

header connection or liquid distributor 

assembly of the coil in order to line up 

with the field installed piping.  Adjust all 

field piping to the unit connections!     

NO 

 

YES 

 

NO

 

 

YES

 

 

   

Always direct the torch flame 

away from all unit and valve 

connections when brazing to 

avoid overheating and 

potentially damaging 

components.  Use wet rags or 

thermal paste when necessary 

and always flow low pressure 

nitrogen while brazing to 

prevent scale / oxidation from 

forming inside the system.

 

NO

 

YES 

 

Mount the TXV sensing bulb on a straight, horizontal section of the suction line tubing (Figure 4) as close to 

the evaporator outlet as possible and before the suction line P-trap (Figure 5).  Position the bulb on the 

side of the pipe at one of the locations noted (Figure 6).  Securely fasten the bulb to the side of the pipe 

with the provided straps.  Completely wrap the bulb and piping with insulation to complete the installation.  

 

 

Figure 5 

NO

 

YES

 

Figure 6 

Figure 4 

7/8” OD Pipe and Smaller 

7/8” OD Pipe and Larger 

Содержание F31HC Series

Страница 1: ...ENGLISH Installation Operation Service and Maintenance Instructions UNIT COOLERS FOR COLD ROOMS Model Series F31HC F35HC UNIT FOR USE WITH WALK IN COOLER FREEZER OR REFRIGERATED WAREHOUSE ...

Страница 2: ...olenoid Valve 11 Leak Testing Evacuation And Charging 12 Evaporator Superheat 12 Refrigerant Blends Temperature Glide 13 Field Factory Wiring Electrical Requirements 13 Typical Field Wiring Diagrams 14 22 Start Up 23 Service Maintenance Fan Motor Assy 24 Service Maintenance Coil Corrosion 24 Service Maintenance Defrost Cycle Heaters 25 Remove Replace Fan And Motor Assy 26 Remove Replace Defrost He...

Страница 3: ...ces Toxic Substances Electricity Hand Injury Possible MANDATORY SIGNS AND THEIR MEANING OTHER SIGNS AND THEIR MEANING Protective Clothing Reqd Forklift Traffic Connect To Earth Ground Use Safety Footwear Hard Hat Area Activate Before Work This is only a Right To Know law in the state of CA It does not mean that Lu Ve products contain any substance or materials that may cause cancer or reproductive...

Страница 4: ...n oils in current use This oil can sometimes collect in small quantities inside the coil header connections where it may be observed by installing personnel when removing the factory caps It can be easily verified that this is oil and not water due to the fact that it evaporates very quickly when touched If a drop of it is placed on a flat surface it widens out quickly like a stain and if exposed ...

Страница 5: ... contact the equipment manufacturer or their authorized agent and present them with the original unit serial number date of installation and a full description of the specific failure which has prompted the warranty claim request Warranty contact information for LU VE products distributed and sold within the continental US is as follows Zyklus Heat Transfer PO Box 60 Jacksonville TX 75766 903 589 ...

Страница 6: ...ust be checked for leaks before installation Figure 3 Step 7 Do not return the unit to the distributor or manufacturer without prior authorization UNIT MOUNTING POINTS Fig 2 Unit Model Series F31HC 115 4 116 4 125 4 126 4 135 4 136 4 146 4 F31HC 215 6 216 6 225 6 226 6 235 6 236 6 246 6 Number of Fans 12 4 Diam 1 1 2 2 3 3 4 Refrig Conn Liquid Refrig Conn Suction 1 1 Dimension A 30 30 47 5 8 47 5 ...

Страница 7: ...ther openings Allow a minimum return air space behind the coil equal to the height of the unit Figure 10 below On larger installations place units where they can blow freely down open aisleways between product racking shelves Mount units directly to the ceiling whenever possible greater overall air throw is partially achieved by increasing the distance between the unit and the floor For blast chil...

Страница 8: ...top of the unit and the ceiling with NSF approved sealant to prevent accumulation of dirt and foreign material CONDENSATE DRAIN PAN CONNECTION Apply an approved pipe thread sealant to the threads of the drain pan fitting before making the field piping connection Do not torque over tighten the field pipe fitting attached directly to the drain pan connection Use a backer wrench on the drain pan fitt...

Страница 9: ... degrees and 30 watts foot of drain line for those operating from 0 down to 20 de grees Common drain lines serving multiple units whether in the same space or different rooms must be adequately sized to handle the condensate flow from ALL connected evaporators DO NOT REDUCE THE DRAIN LINE PIPE SIZE SMALLER THAN THE CONNECTION ON THE DRAIN PAN The branch lines from each individual evaporator must a...

Страница 10: ...ng efficiency over the lifetime of the system and initial installed cost Pitch all horizontal suction lines in the direction of refrigerant flow minimum 1 4 foot of run to ensure oil return Install a P trap at the bottom of ALL vertical suction risers Figure 1 This not only helps with oil return but protects the expansion valve sensing bulb from the affects of liquid drain back at the outlet of th...

Страница 11: ...ot select valves based only on the physical connection size the valve you install may be much to large for the application which can result in operational problems with the valve and possibly even damage to the connected unit cooler or system piping Re fer to the valve manufacturers capacity charts or selection software or consult with your local valve supplier for assistance Always be sure to pro...

Страница 12: ...ng Break the vacuum with the correct system refrigerant and charge as per the system design requirements Note Always refer to the manufacturers charging data for the system condensing unit as the unit cooler operating charge represents only a very small portion of the total year round operating charge required for the entire system Be sure to charge any refrigerant blend ex R 404A R 407A F R 448 4...

Страница 13: ...FIELD WIRING ELECTRICAL REQUIREMENTS The electrical characteristics of each unit are clearly marked on the unit rating label located on the front facing left hand end cover of the unit as viewed facing the fans This label lists the operating voltage phase and amp draw of the fan motors and defrost heaters when equipped It also lists the MINIMUM CIRCUIT AMPACITY MCA and MAXIMUM OVER CURRENT PROTECT...

Страница 14: ...als 3 4 on terminal block TB2 for continuous low speed fan operation 950 RPM Fan motors will operate continuously on high speed without jumper wire installed F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required An air defrost time clock may be supplied as an option either field installed or factory mounted on the system condensi...

Страница 15: ...stalled F31 Models Units 1300 RPM F35 model units 1450 RPM See page 21 for optional two speed fan relay control wiring if required The defrost time clock and block out relay are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure that the heater amp draw does not exceed the defrost timer contact rating typically 40 resistive amps for an 8145 2...

Страница 16: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Страница 17: ...ed If the combined heater amp draw exceeds the defrost timer rating a heater contactor must be installed see alternate wiring diagram for 1 or 2 heater contactor wiring arrangement When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Страница 18: ...amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When using a heater contactor with unit cooler defrost heaters factory wired for single phase remove factory installed jumper between terminals 2 3 on TB1 and wire directly to heater contactor as shown above When connecting 2 electric defrost unit coolers to 1 defrost timer remove the blac...

Страница 19: ...M See page 21 for optional two speed fan relay control wiring if required The defrost time clock block out relay auxiliary switch and heater contactor are typically located in the system condensing unit All unit cooler power should feed from this unit Make sure the total heater amp draw does not exceed the resistive rating of the contactor Also be sure the wire gauge size is adequate to carry the ...

Страница 20: ...e the total heater amp draw per unit cooler does not exceed the resistive amp rating of the contactor Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This ...

Страница 21: ...sure the total heater amp draw does not exceed the resistive amp rating of the contactors supplied Also be sure the wire gauge size is adequate to carry the total amp load required When connecting 2 electric defrost unit coolers to 1 defrost timer remove the black wire from the defrost termination fan delay control which is factory wired to terminal 2 TB2 on unit cooler 2 and cap the wire This wil...

Страница 22: ...g in reduced operating costs over the life of the equipment Remove jumper wire if installed between unit cooler terminals 3 4 before connecting relay wires Be sure that fan relay coil voltage matches unit cooler control voltage Wire across normally open NO relay contacts Single Pole Single Throw Thermostat ELECTRONIC ROOM THERMOSTAT WIRING OPTION Be sure that room thermostat power wiring matches t...

Страница 23: ...er in the condensate drain pan If the drain pan is holding water check for proper P traps in the line in the absence of a trap negative pressure at the drain pan connection fitting can cause water to hold up in the pan Verify unit is mounted level Check drain line piping for correct pitch or possible obstructions debris and correct as required On electric defrost units manually force system into a...

Страница 24: ... Flakes of aluminum or white powder present in drain pan on product or elsewhere in the room Wrong cleaning agent or too high of concentra tion of cleaner being used Inadequate im proper rinsing of cleaner from the coil surface Use correct cleaner for the application Follow the manu facturers directions completely Use copious amounts of rinse water Corrosive agent present in air attacking aluminum...

Страница 25: ... Defrost cycle too short terminates on time Set defrost timer to minimum 30 min per cycle Defrost cycle too short terminates on temp Check defrost termination control closes at 55 deg Replace defective control Ice build up on fan guard fan motor assembly mo tor mount fan panel also ice droplets on ceiling pan el in front of fans and be hind coil on upper back wall and on product Also ice on floor ...

Страница 26: ...out the main power supply to the unit Note In some cases more than 1 power source breaker or service disconnect switch may be supplied BE SURE TO LOCK OUT TAG OUT ALL SOURCES OF POWER MODEL SERIES F35HC MOTOR FAN ASSEMBLY REMOVAL MODEL SERIES F31HC MOTOR AND FAN ASSEMBLY REMOVAL SERVICE MAINTENANCE ...

Страница 27: ... Install the retaining clip U onto the replacement heater Item 9 8 Attach the 2 pulling wires still in the coil Item 3 to the wire leads of the replacement heater Item 7 and guide the boot ends of the heater through the holes in the tube sheet Item 11 and straight into the coil Item 12 while an assistant pulls gently on the opposite end of the 2 pulling wires IMPORTANT Be careful when inserting a ...

Страница 28: ...o improve the performance or appearance of our products at any time without notice and without any obligation to previous production units All technical characteristics are stated in the current published product catalog Replacement Parts For Unit Model Series F31HC Replacement Parts For Unit Model Series F35HC Part Description Part Part Description Part EC Fan And Motor Assembly 115 230 Volt 3034...

Страница 29: ...29 START UP SERVICE MAINTENANCE NOTES ...

Страница 30: ...sfer com USA Customer Service Toll Free Number 833 908 3355 For Replacement Parts and Equipment Orders ordersusa luvegroup com For USA Equipment Sales salesusa luvegroup com Zyklus Heat Transfer Products Inc PO Box 60 Jacksonville TX 75766 ...

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