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Zhengzhou Linghang Robot Co.,Ltd.

www.ltautotools.com

[email protected]

1 / 42

LT Robotic Tool Changer User Manual

Version 21.6

Product Mode: LTC-0300G

Содержание LTC-0300G

Страница 1: ...Zhengzhou Linghang Robot Co Ltd www ltautotools com info ltautotools com 1 42 LT Robotic Tool Changer User Manual Version 21 6 Product Mode LTC 0300G...

Страница 2: ...Robot Co Ltd it s referred to LT afterwards It can t be copied in part or in whole without the prior written permission of LT Company This manual will be revised regularly to reflect and incorporate...

Страница 3: ...6 3 3 Tool plate 17 3 4 Tool Plate installation 18 3 5 Disassembling Plate 19 3 6 Optional modules installation 19 3 7 Modules installation 20 3 8 The method of remove modules 21 3 9 Air requirement 2...

Страница 4: ...and service procedures 32 6 1 General Fault handling 33 6 2 Emergency inspection and treatment of quick tool changers with external interference and impact 35 6 3 Sensor s checking adjustment replacem...

Страница 5: ...ion function The locking cam extrudes the steel ball and clamps it with the steel ball snap ring on the tool side Realize the master plate locking tool plate Locking mechanism It is used to pull the m...

Страница 6: ...ife ofall electrical power contacts by eliminating arcing caused by inductive loads and high inrush current during coupling uncoupling Coupling Lock Discrete Refers specifically to modules that pass d...

Страница 7: ...ue identification number for each tool when using multiple tools The tool ID also provides the tool not present indication Tool Present A hard connect input sourced from the Tool indicating the Master...

Страница 8: ...ovides information on the nature of the hazardous situation the consequences of not avoiding the hazard and the methods to avoid it Note inform information or instructions that failure to comply may r...

Страница 9: ...specially during the operation of the locking mechanism User is responsible to learn the functions of robot tool changer and operate appropriate fasteners and software to safely operate the tool chang...

Страница 10: ...n the area between the master plate and the tool plate must be kept clean If the area is not kept clean the tool changer module or end arm tool will be damaged and personal injury may be caused Warnin...

Страница 11: ...includes a cam One ball cage and chrome steel ball bearing The master plate has two flat sides used for install optional modules can install relevant modules according the projects application Through...

Страница 12: ...d stainless steel ball snap ring Tool plate provides two flat interface for install modules Tool plate has air pass port to supply end effector Lock Unlock air port PT1 8 need match with special offer...

Страница 13: ...indicated In addition removable blue liquid glue Loctite 242 anaerobic adhesive shall be used for fasteners The pneumatic pipeline and cable are fixed and tied together and must be able to move freely...

Страница 14: ...to fully engage which may cause equipment damage or personal injury The mounting screws must be flush or below the mating surface of the master plate and tool plate The screw must be lower than the ma...

Страница 15: ...ositioning design positioning can be done with two locating pin holes or one of two locating pin holes plus one locating cam otherwise there will be missing or over positioning If adapter flange is ne...

Страница 16: ...ing of equipment 6 The adapter flange must be installed on the master plate firmly 7 The design of adapter flange must consider the clearance required for module accessories 3 2 Installation of master...

Страница 17: ...e tool plate to the corresponding tool through the bolt holes Note do not use more than two alignment functions when fixing the tool plate to the adapter flange Using more than t wo alignment function...

Страница 18: ...tool disc 3 3 4 The adapter flange design must consider the clearance required for module accessories and accessories 3 3 5 The center of the adapter flange must have a threaded hole to manually retur...

Страница 19: ...fix the tool plate to the tool adapter flange or customer tool 3 5 4 Romove tool plate 3 6 Optional modules installation Optional modules are usually installed well on the tool changer by the LT compa...

Страница 20: ...3 7 3 Clean the mounting surface 3 7 4 Align the optional module with the mounting surface of the master plate or tool plate 3 7 5 If fasteners with pre applied adhesive are not used apply LOCTITE 24...

Страница 21: ...rom 60 to 100 psi 4 1 6 9Pa suggested 80 psi Minimum filtering 40micron To lock or unlock the tool changer a constant supply of compressed air is required If there is a loss of air pressure in the loc...

Страница 22: ...ay inhibit the operation of the locking mechanism and prevent locking or unlocking Note when connected to the three way valve the locking mechanism will not work properly because this type of valve ca...

Страница 23: ...robot tool changer integrates lock sensor unlock sensor and tool plate in position sensor the sensors connected with the module through standard connectors 3 10 3 Sensor connector wiring method PNP t...

Страница 24: ...plate provides locking unlocking pressure to the locking mechanism through L U air ports Note Safe and reliable operations of tool changes depend on a continuous supply of compressed air at pressures...

Страница 25: ...ter plate toward to the tool plate so thatthe positioning pin enters the positioning hole on the tool plate program the robot so that the master plate and the tool plate are aligned axially and parall...

Страница 26: ...te unlocked fault protection function using multiple CAM to capture bearing of ball and prevent accidental release tool plate in this case position repeatability can t keep and don t operate tool chan...

Страница 27: ...oid valve propulsion and robot movement to complete the unlocking process and fully release the tool tray before moving the robot 4 3 4 Move the master plate axially away from the tool plate 4 3 5 In...

Страница 28: ...e tool holder The tool can be placed on the tool holder in a variety of ways A common method is to use tapered locator pins and bushings Robot programming and position repeatability are critical to to...

Страница 29: ...are powered off Note the cleanliness of the working environment seriously affects the trouble free operation of the tool quick change device The dirtier the environment the greater the need for debris...

Страница 30: ...asion is severe it indicates overload 5 2 6 Sensors and cables 5 2 7 Check if the sensor cable connector is tight If the connector is loose pls tighten it 5 2 8 Check if the sensor cable is demaged cu...

Страница 31: ...ghly 5 3 5 Use a clean cleaning cloth to remove all lubricants and debris from the ball bearing housing and the inner surface of the CAM 5 3 6 Check each ball bearing to ensure it is free to move in t...

Страница 32: ...s and bushings on tool tray with a clean cleaning cloth Pls note Lubrication is not required on the tool plate assembly 5 3 9 Start for normal operation 5 4 Inspection and cleaning of electrical modul...

Страница 33: ...pressurized connections and verify that all circuits are powered off 6 1 General Fault handling Here provide trouble shooting tables to help diagnose problems that may cause the tool quick change dev...

Страница 34: ...ster plate closer to tool plate before locking purpose Tool changer with air leakage Not in place or missing seals aging damage Check if connector has been properly installed Check if interface exist...

Страница 35: ...ct If the robot or the tool mounted on the robot is disturbed or impacted impinged during working the tool changers must be checked as listed in the table below During interference and impact the supe...

Страница 36: ...parts or main body 6 3 Air port maintain process The following services provide instructions for checking adjustments tests or replacing of components 6 3 1 Rubber bushing inspection and replacement R...

Страница 37: ...y is accurately positioned and assembled in the factory Do not remove and move the position of the sensor in the assembly If removed it may cause locking and unlocking failure or loss of detection sig...

Страница 38: ...sconnect all energy connections such as electricity air water etc 6 3 4 If necessary disconnect all cables air ducts etc 6 3 5 Remove the mounting fasteners fixing the main panel assembly to the senso...

Страница 39: ...2767Nm Static Allowable torque 2526Nm Size and precision Housing diameter 208mm Combined profile 103mm Position repeatability 0 02mm Air pressure for working 0 4 0 7Mpa Locking mechanism Locking steel...

Страница 40: ...Zhengzhou Linghang Robot Co Ltd www ltautotools com info ltautotools com 40 42 8 Dimensional outline drawing of Plates...

Страница 41: ...Zhengzhou Linghang Robot Co Ltd www ltautotools com info ltautotools com 41 42 9 Recommended Solenoid valve to control tool changers 9 1 Single solenoid valve control...

Страница 42: ...Robot Co Ltd www ltautotools com info ltautotools com 42 42 9 2 Double solenoid valve control safer control way Thanks Zhengzhou Linghang Robot Co Ltd Tel 86 17335767268 Web www ltautotools com mail i...

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