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Installation Manual

Revision 0 January 2010

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Содержание EASY FAST SMART

Страница 1: ...Installation Manual Revision 0 January 2010 ...

Страница 2: ...EASY FAST INTERFACE SOFTWARE page 10 8 1 MINIMUM REQUIREMENTS TO INSTALL THE SOFTWARE page 10 8 2 SOFTWARE INSTALLATION page 10 8 3 INTRODUCTION page 10 8 4 MAIN MENU page 10 8 5 CAR CONFIGURATION page 11 8 5 1 CONFIGURATION page 12 8 5 2 SWITCHING page 13 8 5 3 SENSORS page 15 8 5 4 MAP page 16 8 5 5 ADJUSTMENTS page 18 8 5 6 DIAGNOSTICS page 18 8 6 DISPLAY page 20 8 6 1 ACQUISITION page 21 8 7 S...

Страница 3: ...with one of a higher current rating Do not attempt to open the control unit as this could cause irreparable damage LOVATO decli nes all liability for injury to people or damage to property should its equipment be tampered with In this event the warranty shall also be invalidated Always make electrical connections using the relative joints or soft solder them to prevent the formation of false conta...

Страница 4: ... SOME CARS HAVE AN INVERTED INJECTOR WITH REFERENCE TO THE OTHERS After having verified the polarity of the injectors it is possible to connect the injector emulation har ness Cut the petrol injector negative wire The wires of a single color have to be connected to the injectors while the corresponding ones with a black stripe have to be connected to the gasoline injection control unit Respect the...

Страница 5: ...6 3 0 EASY FAST SMART 4 CYLINDER LPG PNEUMATIC DIAGRAM 4 0 EASY FAST SMART 4 CYLINDER CNG PNEUMATIC DIAGRAM INDEX INDEX ...

Страница 6: ...7 5 0 EASY FAST SMART 4 CYLINDER LPG WIRING DIAGRAM 6 0 EASY FAST SMART 4 CYLINDER CNG WIRING DIAGRAM INDEX INDEX ...

Страница 7: ... the automatic switching to petrol because gas is finished OFF OFF OFF Petrol operation The vehicle is working with petrol and doesn t switch to gas because it doesn t detect the revolutions signal SWITCHING TO PETROL DUE TO GAS LOW PRESSURE When the switch reaches the reserve and the gas pressure falls under a pre set value the control unit switches automatically to the petrol feeding This occurs...

Страница 8: ...AN EMERGENCY OPERATION ITS REPEA TED USE CAN LEAD TO DAMAGES TO THE CATALYTIC CONVERTER OR THE SWITCHING ON OF THE CHECK ENGINE WARNING LAMP DIAGNOSIS Should a diagnosis error be detected and the feeding be consequently switched to petrol the ORAN GE LED is fixed ON petrol feeding the GREEN LED blinks and the buzzer buzzes intermittently the LEDs of the level indicator are OFF To interrupt the aco...

Страница 9: ...ode 7155002 and can be opened without being ne cessarily connected to the control unit To connect to the control unit it is instead necessary that the PC and the control unit are correctly connected by a serial cable Code 0570001 Installation kit and a serial USB adapter if the PC is not equipped with a Serial port Code 4685001 Serial USB adapter Alternatively you can use the SERIAL KIT WIRELESS c...

Страница 10: ...ystem 4 1 3 2 5 1 This box shows whether the car is PETROL or gas fed as well as the gas level indicator moreo ver there is the push button allowing the switching via software 2 This box shows REVS These are the engine revolutions measured in real time by the gas control unit T GAS This is the gas temperature detected by the temperature sensor positioned on the filter 3 This box shows the gas gas ...

Страница 11: ...iously saved configuration be loaded this window shows the type of gas injectors foreseen in the configuration file If the type of gas injectors previously saved in control unit does not correspond to the ones shown in this window a warning message is displayed To solve the problem it is necessary to load a configuration file which foresees the installed injectors or to change the type of gas inje...

Страница 12: ... clicking on the push button of program reset cancel all settings of the control unit and loads the default configuration 8 5 2SWITCHING This window allows selecting the switching mode from petrol to gas and vice versa SWITCHING During acceleration The switching from PETROL to GAS occurs during acceleration when the car exceeds the num ber of revolutions set under REV THRESHOLD FOR SWITCHING Durin...

Страница 13: ...n the revolutions exceed the set value This function has to be used only when the operation at minimum by gas feeding is impossible insta ble and results in frequent shut offs The indication that the system is working by petrol feeding does not occur by means of indication on the switch that remains on gas feeding but by the reading on the computer of the gas injection time that becomes null In fa...

Страница 14: ...et LOVATO if to the gas control unit it is connected a sensor with standard output signal LOVATO1050 For the connection refer to the assembling diagram of the gas control unit 0 90 ohm set 0 90 ohm if to the gas control unit it is connected a sensor with output signal ranging from 0 to 90 ohm For the connection refer to the assembling diagram of the gas control unit Not standard Set this option if...

Страница 15: ...ts called K used by the control unit in the calculation of the gas injection time The table shows on the vertical axis the petrol injection times while on the horizontal axis there is the number of engine revolutions The red point shown on the map identifies the revolutions references and the petrol injection times with which the engine is working with gas feeding the point is green By increasing ...

Страница 16: ... injection LEANING ON MAZDA On some MAZDA models during the petrol feeding during acceleration a switching occurs from a SEQUENTIAL type injection mode to a half group injection mode with opening by pairs of the petrol injectors This condition can be easily recognized observing during the acceleration the movement of the RED point on the map or the PETROL injection time During the switching from o...

Страница 17: ... the switching delay with warm engine par 8 5 2 the system will take the higher value ADJUSTMENT RE ENTRY FROM CUT OFF After you return from a CUT OFF is possible strengthening or weakening the fuel mixture for a number of injected Editing the parameter Adjustment re entry from CUT OFF you can increase or decrease in the percentage the coefficients of the map This change remains for the number of ...

Страница 18: ...rn to GAS operation it is necessary to shut off and re start the vehicle In the case of diagnosis Gas temperature too cold S111 the display is different the switchover indicates the switch to gasoline but the system is ready to re switch to gas as soon as the condi tions for switching to gas are restored INJECTORS TEST Petrol injectors signal diagnosis You can check if the wiring of petrol injecto...

Страница 19: ...volutions in real time rpm 2 This shows the gas temperature expressed in C 3 This shows the gas pressure present in the filter bar 4 This shows the gas injection time in real time ms 5 This shows the petrol injection time in real time ms 6 This shows the level of gas present in the tank 7 This allows the switching from petrol to gas by computer 8 This indicates whether the car is working in gas or...

Страница 20: ...ng By clicking RUN the signals are showed into the SCOPE window while clicking STOP the acquisition is stopped You can store the acquisition by using the SAVE button With the LOAD button you are able to view a chart previously saved It s possible in the settings window to set the time resolution and the amplitude while into the legend you can enable or disable the display of individual tracks The ...

Страница 21: ...ince the gas feeding system bases on the petrol one By pressing the push button Self calibration the following window will open To perform the self calibration follow these instructions 1 Start the car with petrol feeding 2 Start the self calibration procedure by pressing the key ENTER and follow the instructions given on screen The system checks the operating time from the time of starting the en...

Страница 22: ...ing concluded the SELF CALIBRATION test the car with gas feeding verifying that it works correctly and correct if necessary the carburetion acting on the map as previously described During the self calibration the car is brought to gas feeding automatically and the slider gives an indi cation of the self calibration progress status The slider moves forward rapidly during the first calibration and ...

Страница 23: ...ation from the list of the available ones it is possible to send by e mail the file that will be automatically attached to the message 8 9 LOAD CONFIGURATION From this submenu it is possible to load onto the control unit an already existing configuration The configuration files are contained in two separate folders one for LPG configurations and the other for the methane configurations Before load...

Страница 24: ...nd follow the instructions 8 11 LANGUAGE It is possible to choose the language of the software by clicking on language buttom and select the one you want on the menu 8 12 DIAGRAMS It is possible to see wiring and pneumatic diagrams by clicking on diagrams buttom and choose the desired pattern INDEX INDEX ...

Страница 25: ...croprocessor Turn off the power supply and try again to program ECU Replace the ECU P09 Programming Error Error during start programming None Pop UP window with er ror code and description ECU Programming doesn t run ECU Microprocessor Turn off the power supply and try again to program ECU Replace the ECU P10 Programming Error Empty size of input data None Pop UP window with er ror code and descri...

Страница 26: ...ystem Error Reserved for other type of ECU S106 System Error Gas Temperature Sensor Orange petrol status led is light on Green gas status led blinking Long buzzer beep Diagnosis red lamp is light on Error Code and Descrip tion are showed in the Diagnostic Table Petrol status forced Pressure and temperature sensor Gas Temperature Sensor short circuit or open circuit Check the connectivity with gas ...

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