G120F/G160F/G200F Part IV Disassembly and maintenance
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4-5. Flywheel, ignition coil, starter motor and lighting coil
1. Disassembly/reassembly
Starter motor
Disassembly/reassembly:P.46
Black wire
Reassembly:
insert
securely into the 2 ribs on
the crankcase
Charging coil
Inspection:P.45
Spark plug cap
M16 hexagon flange nut
75N.m (Apply engine oil
on the thread.)
Disassembly/reassembly:
Insert a screwdriver or
another tool into the hole
of
starter
pulley
to
prevent
flywheel
from
rotating.
Starter pulley
Reassembly:
Align the hole of the
starter pulley with the
boss of the cooling
fan
High tension cord
Reassembly:
Check
for
cracked
or
damaged
insulation
to
prevent electric shock.
Woodruff key
Reassembly:
After installing the flywheel,
check to be sure the
woodruff key is still in its
slot.
Ignition coil
Check and readjust
：
P42
Cooling fan
Reassembly:
Install by aligning the three
lugs on the rear side of the
fan with the small hole in the
flywheel
When
disassembling
and
assembling, take care not to
damage the fan blades
Disassembly:
Use
special
tool,
namely
flywheel puller to remove it,
never use hammer to tap it.
Reassembly:
Wipe off oil or any other dirty
substance on the crankshaft
and cone of flywheel before
installation.
Flywheel
Engine dome
(for electric starter)
Engine dome
(for non-electric starter)
N6
×
25
（
2
）
