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ELECTRICAL DATA

TO DETECT OPEN AND SHORT CIRCUITS IN ELECTRICAL COMPONENTS.

Open circuits in the coils of electrical components may be detected by isolating the coil and checking for continuity with an ohm-
meter or with the unit in series with a light or bell circuit.

Shorted turns are indicated by a current draw substantially above normal (connect ammeter in series with suspected element
and impose normal voltage) or D.C. resistance substantially below normal. The current method is recommended for coils with
very low D.C. resistance.

Motor current draw in the stator should be measured with the rotor in place and running. Brake, relay and contactor coil current
should be measured with the core iron in operating position.

22

TRANSFORMER

VOLTAGE

LEADS

*D.C.

RESISTANCE

(OHMS)

230/460 to 115

X2 to X1

H2 to H1
H3 to H4

27.9
99.0

111.8

230/380 to 48

X2 to X1

H2 to H1
H3 to H4

5.2

99.0

112.6

220/415 to 24

X2 to X1

H2 to H1
H3 to H4

1.3

100.4
114.9

575 to 115

X2 to X1

H4 to H1

28.4

329.1

MODELS

CONTACTOR OR

SPEED SELECTOR

COIL VOLTAGE

NOMINAL

CURRENT

(AMPS)

*D.C.

RESISTANCE

(OHMS)

A thru H-2

115

48
24

0.04
0.09
0.19

297.5

56.3
14.9

JJ thru RRT-2

115

48
24

0.07
0.17
0.33

126.6

25.1

6.4

MODELS

BRAKE

COIL

VOLTAGE

NOMINAL

CURRENT

(AMPS)

*D.C.

RESISTANCE

(OHMS)

A, AA, B, C, E

F and H

115

.51

5.8

A thru H-2

**230

.17

23.1

A-2 thru H-2

460

.20

92.3

A, A-2, AA, AA-2, B,

B-2, C, C-2, E, E-2, F,

F-2, H, H-2

575

.14

140.0

J, L, R, RT

115

1.25

1.1

J, J-2, L, L-2, LL-2, R,

R-2, RT, RT-2

**230

.46

4.6

JJ, JJ-2, LL, LL-2,

RR, RR-2, RRT,

RRT-2

**230

1.7

2.2

J-2, L-2, R-2, RT-2

460

.25

18.7

JJ-2, LL-2, RR-2,

RRT-2

460

1.5

8.9

J, J-2, L, L-2, LL-2, R,

R-2, RT, RT-2

575

.50

38.5

JJ, JJ-2, LL, LL-2,

RR, RR-2, RRT,

RRT-2

575

1.70

14.2

*Resistance values listed are nominal and they may vary slightly from component to component.

**On dual voltage units (230/460-3-60, 220/380-3-50 and 220/415-3-50), brake coils operate on 230 (220) volts.

Table 8. Electrical Data for Hoist Components

«
...
24
25
26
27
28
...
»

Содержание CM Hoist

Страница 1: ...st each operator should become thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to the hoist op...

Страница 2: ...AM SESCO PO Box 667489 2225 Freedom Drive Charlotte NC 28208 704 372 4832 or 800 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cleveland OH 44142 440 239 5700 or...

Страница 3: ...eyond the limits of the load chain travel 18 NOT leave load supported by the hoist unattended unless specific precautions have been taken 19 NOT allow the load chain or hook to be used as an elec tric...

Страница 4: ...gently Do not jerk it DO NOT PULL AT AN ANGLE BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do...

Страница 5: ...Lubrication 15 Trolley Lubrication 15 Exterior Finish 15 Solid State Reverse Switch 15 A Ad dj ju us st tm me en nt ts s Electric Brake 16 Limit Switches 16 17 Recommended Spare Parts 18 Troubleshoot...

Страница 6: ...454 15 9 16 395 22 572 115 52 3 75 34 117 53 2 136 61 8 3 3000 RT 5 5 1 9 1 75 25 635 161 73 2 Single Speed 230 460 3 60 or 220 380 3 50 or 220 415 3 50 1 8 125 1 8 125 1 4 250 A AA B 32 9 8 60 18 4...

Страница 7: ...rolley Series 635 Low Headroom Trolley These are manual push type trolleys see Figure 3 designed for use with the Lodestar Electric Chain Hoists A rigid lug suspension see Figure 2 is required to susp...

Страница 8: ...s to the recommed ed seating torque see Table 2 using a 12 point socket which fits the head of the screw B Double Reeved Units Remove the hook or lug suspension from its carton and the two suspension...

Страница 9: ...ave hanger which is loosely con nected to the top of the frame by a thin metal plate for ship ping purposes To attach the suspension support the sheave hanger from the underside of the hoist and remov...

Страница 10: ...me After the suspension is installed hoists with a hook suspen sion can be suspended from its permanent support and then connected to the power supply system refer to page 8 For hoists with a lug susp...

Страница 11: ...URY Measure the actual beam flange on which the trolley is to operate and use Table 3 to determine the arrangement of the spacer washers for that flange width On the 3 ton 3000 kg trolley refer to Fig...

Страница 12: ...rees with that shown on the hoist identification plate In addition for a three phase dual volt age unit check the voltage shown on the tag attached to the power cord Figure 12 Voltage Conversion Board...

Страница 13: ...e es s o or r r re ev ve er rs se e v vo ol lt ta ag ge e p ph ha as si in ng g CHECKING FOR TWIST IN LOAD CHAIN Models E H E 2 H 2 R RR R 2 and RR 2 The best way to check for this condition is to run...

Страница 14: ...g is 6 inches 152 4 mm for these models and for all other mod els equipped with chain for lifts longer than 10 feet 3 M 3 If adjustment is necessary see page 17 4 Press DOWN control and cautiously low...

Страница 15: ...directly overhead 2 WHEN APPLYING A LOAD IT SHOULD BE DIRECTLY UNDER HOIST OR TROLLEY AVOID OFF CENTER LOADING OF ANY KIND 3 Take up a slack load chain carefully and start load easily to avoid shock...

Страница 16: ...and daily to weekly for severe service and they should include those items listed in Table 4 PERIODIC INSPECTIONS These inspections are visual inspections of external conditions by an appointed perso...

Страница 17: ...ng or any deterioration of contactor contacts Check the operation of the control station making sure the buttons operate freely and do not stick in either position h Inspect the electrical cords and c...

Страница 18: ...ic model of Lodestar Hoist and is not to adjustable or interchangeable with other mod els For proper overload protection be sure before installing a Protector that it is correct for the unit The edge...

Страница 19: ...ID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data sheets and in accordance with applic able local state and federal regulations Chain G...

Страница 20: ...d nuts and examine friction linings and friction surfaces for excessive wear min thickness 188 inches 4 78 mm scoring or warpage b Check shading coils to be sure they are in place and not broken A mis...

Страница 21: ...H until it just breaks the limit switch contacts An audible click will be heard as the switch opens Continue to rotate the nut toward the switch an additional one full tooth 10 Reposition the guide pl...

Страница 22: ...arts that are recommended to be kept on hand at all times to replace parts that have worn or failed Refer to Pages 51 through 85 for ordering information and parts list for the part numbers T TA AB BL...

Страница 23: ...are the proper voltage as described on page 8 F Low Voltage F Correct low voltage condition as described on page 9 G Brake not releasing open or shorted coil winding armature binding G Check electrica...

Страница 24: ...voltage condition as described on page 9 C Extreme external heating C Above an ambient temperature of 40 C 104 F the frequency of hoist operation must be limited to avoid overheating of motor Special...

Страница 25: ...ing or opening Replace speed selector repair connection replace contactor or control station C Phase Failure C See Item 1B 13 Hook will not raise at slow speed A Excessive load A See item 1H B Phase F...

Страница 26: ...48 X2 to X1 H2 to H1 H3 to H4 5 2 99 0 112 6 220 415 to 24 X2 to X1 H2 to H1 H3 to H4 1 3 100 4 114 9 575 to 115 X2 to X1 H4 to H1 28 4 329 1 MODELS CONTACTOROR SPEEDSELECTOR COIL VOLTAGE NOMINAL CURR...

Страница 27: ...ts Phase Hertz H P kW Full Load Current Amps Leads D C Resistance Ohms J L R RT 115 1 60 1 75 9 8 T1 to T2 run 1 1 T3 to T4 run T5 to T8 start 1 3 J L R RT 230 1 60 1 75 4 9 T1 to T2 run 1 1 T3 to T4...

Страница 28: ...24 WIRING DIAGRAMS MODELS A AA B C E F H 110 115 1 50 60 VOLT...

Страница 29: ...25 WIRING DIAGRAMS MODELS A AA B C E F H 220 230 1 50 60 VOLT...

Страница 30: ...26 WIRING DIAGRAMS MODELS A AA B C E F H 220 230 3 50 60 OR 380 415 460 3 50 60 VOLT...

Страница 31: ...27 WIRING DIAGRAMS MODELS A AA B C E F H 220 230 3 50 60 OR 380 415 460 3 50 60 VOLT CSA UNITS...

Страница 32: ...28 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 220 230 3 50 60 VOLT...

Страница 33: ...29 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 220 230 3 50 60 VOLT CSA UNITS...

Страница 34: ...30 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 380 415 460 3 50 60 VOLT...

Страница 35: ...31 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 380 415 460 3 50 60 VOLT CSA UNITS...

Страница 36: ...32 WIRING DIAGRAMS MODELS A AA B C E F H 550 575 3 50 60 VOLT...

Страница 37: ...33 WIRING DIAGRAMS MODELS A AA B C E F H 550 575 3 50 60 VOLT CSA UNITS...

Страница 38: ...34 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 550 575 3 50 60 VOLT...

Страница 39: ...35 WIRING DIAGRAMS MODELS A 2 AA 2 B 2 C 2 E 2 F 2 H 2 550 575 3 50 60 VOLT CSA UNITS...

Страница 40: ...36 WIRING DIAGRAMS MODELS J L R RT 110 115 1 50 60 VOLT...

Страница 41: ...37 WIRING DIAGRAMS MODELS J L R RT 220 230 1 50 60 VOLT...

Страница 42: ...38 WIRING DIAGRAMS MODELS J JJ L LL R RR RT RRT 220 230 3 50 OR 380 415 460 3 50 60 VOLT...

Страница 43: ...39 WIRING DIAGRAMS MODELS J JJ L LL R RR RT RRT 220 230 3 50 60 OR 380 415 460 3 50 60 VOLT CSA UNITS...

Страница 44: ...40 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 220 230 3 50 60 VOLT...

Страница 45: ...41 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 220 230 3 50 50 VOLT CSA UNITS...

Страница 46: ...42 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 380 415 460 3 50 60 VOLT...

Страница 47: ...43 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 380 415 460 3 50 60 VOLT CSA UNITS...

Страница 48: ...44 WIRING DIAGRAMS MODELS J JJ L LL R RR RT RRT 550 575 3 50 60 VOLT...

Страница 49: ...45 WIRING DIAGRAMS MODELS J JJ L LL R RR RT RRT 550 575 3 50 60 VOLT CSA UNITS...

Страница 50: ...46 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 550 575 3 50 60 VOLT...

Страница 51: ...47 WIRING DIAGRAMS MODELS J 2 JJ 2 L 2 LL 2 R 2 RR 2 RT 2 RRT 2 550 575 3 50 60 VOLT CSA UNITS...

Страница 52: ...akaway torque Models J thru RRT 2 tighten limit switch attaching screws 627 220 brake attaching screws 627 253 and hexago nal brake stud 627 265 to where they have a minimum breakaway torque of 50 pou...

Страница 53: ...of links This will prevent twist in chain To simplify handling when reassembling the hoist a short undamaged piece of the old chain may be used as a starter chain Position this piece of chain in exac...

Страница 54: ...eter by 1 8 3 175 mm thick abrasive wheel or type recommended by wheel supplier that will clear adjacent links 2 Use a bolt cutter Figure 22 similar to the H K Porter No 0590MTC with special cutter ja...

Страница 55: ...87002 60 HZ 286010 50 HZ A B and E 575 3 60 27658 51520 27653 286004 287009 230 460 27659 51518 286004 287006 220 1 50 230 1 60 27656 51517 286005 286007 60 HZ 286009 50 HZ 110 1 50 115 1 60 27656 515...

Страница 56: ...uantities N No ot te e W Wh he en n p pa ai in nt ti in ng g H Ho oi is st ts s o or r T Tr ro ol ll le ey ys s a al ls so o o or rd de er r w wa ar rn ni in ng g l la ab be el ls s i id de en nt ti i...

Страница 57: ...53 Notes...

Страница 58: ...54 HOIST FRAME COMPONENTS GENERAL LAYOUT Models A A 2 AA AA 2 B B 2 C C 2 E E 2 F F 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT RT 2 RRT RRT 2...

Страница 59: ...n 27238 A A 2 AA AA 2 B B 2 C C 2 F F 2 28009B No Req d 1 1 8 2 2 1 1 1 1 1 1 1 1 As Req d As Req d 1 1 Part Name Motor Housing Cover Gasket Weatherproof Units Only Back Frame Cover Gasket Weatherproo...

Страница 60: ...56 LODESTAR HOIST UPPER SUSPENSION 627 700 COMPLETE SWIVEL HOOK SUSPENSION 627 720 COMPLETE LUG SUSPENSION 627 710 COMPLETE RIGID HOOK SUSPENSION TRIPLE REEVED SUSPENSION SHEAVE HANGER...

Страница 61: ...Hook Suspension Only Upper Hook Collar Nut Swivel Hook Suspension Only Upper Hook or Suspension Lug Pin Special Alloy Steel Specify for Rigid or Swivel Type Suspension Rigid Hook Suspension Includes 6...

Страница 62: ...58 LODESTAR LOWER HOOK BLOCK ASSEMBLY...

Страница 63: ...27 772 Lower Hook Thrust Bearing 1 88485 88478 88485 88505 88505 627 773 Lower Hook Collar 1 27359 35478 627 774 Lower Hook Pin 1 983772 45941 983772 45946 983762 627 775 Lower Hook Chain Block 1 2800...

Страница 64: ...60 LODESTAR HOIST CONTROL END COMPONENTS Models A A 2 AA B B 2 C C 2 E E 2 F F 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT Rt 2 RRT RRT 2 Control and Power Cords...

Страница 65: ...Screw Brake Stud Nut Hex Brake Stud Spring Hex Brake Stud Spring Washer Hex Brake Stud Hex Brake Stud Lockwasher Control Cord Attaching Screw Control Cord Attaching Screw Washer Control Cord Attaching...

Страница 66: ...62 Lodestar Hoist Brake Components Models A A 2 AA B B 2 C C 2 E E 2 F F 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT RT 2 RRT RRT 2...

Страница 67: ...Coded Blue 35716 Color Coded Yellow for Models J J 2 L 2 R R 2 RT and RT 2 35717 Color Coded Green for Models JJ JJ 2 LL LL 2 RR RR 2 RRT and RRT 2 627 256 Brake Field Sub Assembly 1 28677 Includes 6...

Страница 68: ...64 LODESTAR HOIST LIMIT SWITCH COMPONENTS Models A A 2 AA AA 2 B B 2 C C 2 E E 2 F F 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT RT 2 RRT RRT 2...

Страница 69: ...Gear 1 27714 35753 627 220B Limit Switch Shaft 44 thread 1 70399 36373 Limit Switch Shaft 56 thread 27307 36317 Limit Switch Shaft 64 thread 27251 36321 627 220C Travel Nut 44 thread 2 70053 70053 Tr...

Страница 70: ...66 LODESTAR HOIST GEARING COMPONENTS Models A A 2 AA AA 2 B B 2 C C 2 E E 2 F F 2 H H 2 Models J JJ JJ 2 L LL LL 2 R RR RR 2 RT RT 2 RRT RRT 2...

Страница 71: ...Drive Shaft and Pinion Bearing Spacer 1 27710 627 314 Brake Hub 1 27852 1 1 2 lg for Models AA AA 2 C C 2 F F 2 H H 2 27851 2 1 32 lg for Models A A 2 B B 2 E E 2 35744 627 315 Brake Hub Snap Ring 1 2...

Страница 72: ...68 LODESTAR HOIST LIFTWHEEL COMPONENTS Models A A 2 AA AA 2 B B 2 C C 2 F F 2 E E 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT RT 2 RRT RRT 2...

Страница 73: ...35421 627 307 Liftwheel Bearing Gear End 1 88429 82002 627 308 Liftwheel Bearing Motor End 1 88429 83669 627 740 Loose End Screw 1 927764 987210 627 741 Loose End Screw Lockwasher 1 982226 945851 627...

Страница 74: ...70 LODESTAR HOIST MOTOR END COMPONENTS Models A A 2 AA AA 2 B B 2 C C 2 E E 2 F F 2 H H 2 Models J J 2 JJ JJ 2 L L 2 LL LL 2 R R 2 RR RR 2 RT RT 2 RRT RRT 2...

Страница 75: ...5Volt Primary with 24Volt Secondary w Thermal Cutout for CSA use code 28999 V1 Single Phase Units 220 230 1 50 60 220 230 Volt Primary with 115 Volt Secondary code 27771 220 230 Volt Primary with 48 V...

Страница 76: ...1 29312 627 1053 Din Rail Mounting Bracket Screw 2 982686 627 1054 Din Rail Mounting Bracket Screw Lockwasher 2 987873 627 1057 Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bra...

Страница 77: ...1 29312 627 1053 Din Rail Mounting Bracket Screw 2 982686 627 1054 Din Rail Mounting Bracket Screw Lockwasher 2 987873 627 1055 Ground Screw 1 987827 627 1057 Capacitor Mounting Bracket or Solid State...

Страница 78: ...t 1 29312 627 1053 Din Rail Mounting Bracket Screw 2 982686 627 1054 Din Rail Mounting Bracket Screw Lockwasher 2 987873 627 1055 Ground Screw 1 987827 627 1057 Capacitor Mounting Bracket or Solid Sta...

Страница 79: ...14 Voltage Change Board Insulator 1 27685 627 1050 Terminal Strip 1 29014 627 1051 Terminal Strip End Clamp 2 29015 627 1052 Din Rail Mounting Bracket 1 29312 627 1053 Din Rail Mounting Bracket Screw...

Страница 80: ...1 Contactor Mounting Plate 1 31633 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 1 29014 627 1051 Terminal Strip End Clamp 2 29015 627 1052 Din Rail Mounting Bracket 1 29312 627 1053 Din Rail...

Страница 81: ...e 1 31633 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 1 29014 627 1051 Terminal Strip End Clamp 2 29015 627 1052 Din Rail Mounting Bracket 1 29312 627 1053 Din Rail Mounting Bracket Screw 2...

Страница 82: ...Coil 27138 48 Volt Coil 27139 24 Volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1051 Terminal Strip End Clamp 2 29015 627 1052 Din Rail Mounting Bracket 1 2900...

Страница 83: ...t Coil 27104 48 Volt Coil 27105 24 Volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1051 Terminal Strip End Clamp 2 29015 627 1052 Din Rail Mounting Bracket 1 290...

Страница 84: ...7 1012 Conversion Board Mounting Screw 1 987862 627 1013 Conversion Board 1 27672 627 1014 Conversion Board Insulator 1 27685 627 1050 Terminal Strip 3 29014 627 1051 Terminal Strip End Clamp 4 29015...

Страница 85: ...627 800 Hoist Speed Selecting Contactor 1 28870 115 Volt Coil 28871 48 Volt Coil 28878 24 volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 3...

Страница 86: ...eed Selecting Contactor 1 28870 115 Volt Coil 28871 48 Volt Coil 28878 24 Volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 3 29014 627 1051 Te...

Страница 87: ...1 24799 115 Volt Coil 24797 48 Volt Coil 28860 24 Volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 1 29014 627 1051 Terminal Strip End Clamp 4...

Страница 88: ...Selecting Contactor 1 28870 115 Volt Coil 28871 48 Volt Coil 28878 24 Volt Coil 627 1001 Contactor Mounting Plate 1 29013 627 1003A Ground Label 1 20940 627 1050 Terminal Strip 1 29014 627 1051 Termi...

Страница 89: ...85 NOTES...

Страница 90: ...for CSA Units 627 451 Standard Control Cord Assembly 1 29350 for 10 Lift 29351 for 15 Lift 29352 for 20 Lift 29353 for 10 Lift for CSA Units 627 551 Control Station Grommet 1 58278 627 552 Control Sta...

Страница 91: ...Cord and Station Assembly 1 29337 for 10 Lift 29348 for 10 Lift for CSA Units 627 451 Standard Control Cord Assembly 1 29354 for 10 Lift 29349 for 10 Lift for CSA Units 627 551 Control Station Gromme...

Страница 92: ...2 Control Station Includes 627 551 Thru 627 567 1 58220 CM 627 553 Control Station Housing Kit Includes Housing Boots Collar Gasket Hardware 1 58288 627 563 Control Station Hardware Kit w gasket 1 582...

Страница 93: ...89 NOTES...

Страница 94: ...olley Guards 2 2 35635 35636 627 380 Load Bracket 1 1 3 7 16 Wide 35019 5 13 32 Wide 35024 4 3 16 Wide 35033 6 11 16 Wide 35043 Key No Part Name No Req d Part Number 1 Ton 2 Ton 1 Ton 2 Ton 627 381 Ve...

Страница 95: ...TrackWheel Washer Steel 81014 635 10 4 TrackWheel Washer Oilite 82046 635 11 4 TrackWheel Stud Lockwasher 987926 635 12 4 TrackWheel Stud Nut 988155 635 13 1 Load Bracket Specify Width 36012 4 13 16...

Страница 96: ...er s delivery to car rier 2 not maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altered or modified withou...

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