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9. Warranty (Excluding Germany)

Henkel Loctite expressly warrants that all products referred to in this Instruction Manual for Diaphragm Valve 97135/97136
(hereafter called “Products”) shall be free from defects in materials and workmanship. Liability for Henkel Loctite shall be
limited, at its option, to replacing those Products which are shown to be defective either in materials or workmanship or to
credit to the purchaser the amount of the purchase price thereof (plus freight and insurance charges paid therefore by the
user). The purchaser’s sole and exclusive remedy for breach of warranty shall be such replacement or credit.

A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel Loctite
in writing within one month after discovery of the defect or after the time the defect should reasonably have been
discovered and in any event, within twelve months after the delivery of the Products to the purchaser. No such claim shall
be allowed in respect of Products which have been neglected or improperly stored, transported, handled, installed,
connected, operated, used or maintained or in the event of unauthorized modification of the Products including, where
products, parts or attachments for use in connection with the Products are available from Henkel Loctite, the use of
products, parts or attachments which are not manufactured by Henkel Loctite.

No Products shall be returned to Henkel Loctite for any reason without prior written approval from Henkel Loctite. Products
shall be returned freight prepaid, in accordance with instructions from Henkel Loctite.

NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED, MISUSED, NEGLECTED, OR
DAMAGED BY ACCIDENT, OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN 
LOCTITE PRODUCTS. 

EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION, HENKEL LOCTITE MAKES NO
WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCTS.

ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND OTHER WARRANTIES OF
WHATEVER KIND (INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT) ARE HEREBY DISCLAIMED BY
HENKEL LOCTITE AND WAIVED BY THE PURCHASER.

THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL LOCTITE TO THE PURCHASER IN
CONTRACT, IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS.

WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS,
HENKEL LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED
DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF, OR OTHERWISE IN CONNECTION WITH,
THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS AND SPECIAL, INDIRECT OR
CONSEQUENTIAL DAMAGES, WHETHER CAUSED BY NEGLIGENCE FROM HENKEL LOCTITE OR OTHERWISE.

Loctite is a registered trademark of Henkel Loctite Corporation, U.S.A. 
© Copyright 2003. Henkel Loctite Corporation. All rights reserved. Data in this operation manual is subject to change without notice.
P/N8900423 Rev. A, 02/03

Loctite Industrial

Henkel Loctite Corporation

1001 Trout Brook Crossing 
Rocky Hill, CT 06067-3910

Henkel Loctite Automotive 
Technology Center

2455 Featherstone Road
Auburn Hills, Michigan 48326

Henkel Loctite Canada Inc.

2225 Meadowpine Boulevard
Mississauga, Ontario L5N 7P2

Henkel Ltda. Brazil

Av. Prof. Vernon Krieble, 91
06690-11-Itapevi
São Paulo-Brazil

Henkel Mexicana, S.A. de C.V.

Calzada de la Viga s/n, Fracc. Los Laureles
Loc. Tulpetlac, C.P. 55090
Ecatepac de Morelos, Edo. de México, 
México

www.loctite.com

Содержание 97135

Страница 1: ...EQUIPMENT Operation Manual Loctite Diaphragm Valve Part Numbers 97135 97136 ...

Страница 2: ...nnecting to the Product Reservoir 5 4 2 Connecting to the Controller 6 5 Dispensing 7 5 1 Priming the Diaphragm Valve 7 5 2 Adjusting the Dispensed Quantity 7 5 3 Shutdown 7 5 4 Returning to Operation 7 5 5 Upgrading the Feed Line Fitting 7 6 Care Cleaning and Maintenance 8 10 6 1 Cleaning 8 6 2 Maintenance 8 6 2 1 Disassembly 9 6 2 2 Assembly 10 7 Troubleshooting 11 8 Annex 12 13 8 1 Accessories ...

Страница 3: ...ext refer to the corresponding position numbers in the illustration on page 3 The point emphasizes an instruction step Instruction steps in the illustrations are indicated with arrows When several instruction steps are indicated in an illustration the shading of the arrow has the following meaning Black arrow 1st step Grey arrow 2nd step White arrow 3rd step 1 2 Items supplied 1 Diaphragm Valve 97...

Страница 4: ...c products up to a viscosity of 2 500 mPas The Diaphragm Valve 97136 is equipped with a internal product bore of ø 3 mm It is used for anaerobic thixotropic products up to a viscosity of 5 000 mPas For each product and corresponding application of the dispense valves various dispensing needle types and sizes are available Conical dispensing needles made of polyethylene for viscous products and lar...

Страница 5: ...d by a piston pushing against a diaphragm which seals off the product bore in the valve The floating mounted diaphragm enables easy repair and service As a result the diaphragm valve is not suitable for moisture sensitive product like cyanoacrylates The amount of product dispensed is controlled by The amount of pressure in the reservoir The length of time the shut off valve remains open The dispen...

Страница 6: ...ng If required quality is not achieved install a Loctite filter regulator Accessory Order No 97120 Pneumatic hose size control External dia 4 mm 0 05 0 10 air connection Internal dia 2 5 mm Product Feed line Standard 1 4 inch optional Feed line Upgrade Kit 3 8 inch 97220 Dispensing pressure range of the valve 0 5 bar 7 psi 4 bar 60 psi Weight 300 g 4 Dimensions mm ...

Страница 7: ...ific resistance and the lower the dispensing pressure can be Avoid kinking of feed lines and pressure hoses Typically the pressure hose and product feed line should not be longer than 2 m Do not use inflexible hoses and feed lines so that unnecessary loads on the fittings will be avoided Keep all fittings tight No direct sunlight no UV light 4 1 Connecting to the Product Reservoir R 0 5 ltr length...

Страница 8: ...hen connecting to the coax outlet controller 97102 and 97204 97205 use Coax Adapter 8900102 When connecting to the single port use port I and close port O 97123 97007 97010 97017 97020 4 Installation continued Mad e in Ger man y A B R 6 ...

Страница 9: ...nsing needle leaving Luer Lok adapter 6 exposed to air Shutdown for longer periods Remove product out of the reservoir Purge the diaphragm valve with air until there is no product run out 5 4 Returning to Operation Insert the product bottle into the reservoir Purge the diaphragm valve with air until the product runs out Check the adjustment of the dispensing quantity according to Section 5 of the ...

Страница 10: ...serve general safety regulations for the handling of chemicals If the diaphragm valve is cleaned after prolonged idle periods or for a switch to a different product be sure to place new Loctite product bottle into the tank See operating manual of the reservoir used For priming of the feed line see operating manual of the controller used For setting of dispensing parameters see operating manual of ...

Страница 11: ...ve dispensing nozzle Disassemble Diaphragm valve 2 open end wrenches size 17 mm Carefully remove diaphragm 3 from shut off valve 4 Do not use metal tools For example use small wooden spatulas or toothpicks When the insert is damaged product can get in contact with the housing and will cure Clean the ring groove 9 ...

Страница 12: ... actuator 2 Insert new diaphragm 3 in shut off valve 4 Screw actuator 2 onto shut off valve 4 and tighten securely by hand then by using wrench size 17 mm turn max 180 to fix them correctly and get dispensing valve tight Connect the feed line and pneumatic tube and slip on dispensing nozzle 10 ...

Страница 13: ...correctly adjusted Check the controller setting see operating manual for the controller Product reservoir not switched on Check the reservoir see operating depressurized or pressure is too low manual for the product reservoir Diaphragm valve does Actuator 2 of the valve is contaminated Replace the actuator 2 and the not open with product diaphragm 3 Dispensing operation Actuator 2 and shut off val...

Страница 14: ...ity and UV curing products Dispense Needle 15GA 50 pcs box amber 97225 Dispense Needle 18GA 50 pcs box green 97226 Dispense Needle 20GA 50 pcs box pink 97227 Dispense Needle 25GA 50 pcs box red 97228 Dispense Needle Polypropylene Flexible especially for fast curing products Dispense Needle 15GA 50 pcs box grey 97229 Dispense Needle 18GA 50 pcs box pink 97230 Dispense Needle 20GA 50 pcs box yellow ...

Страница 15: ... with the provisions of EC machine Designation of the unit Diaphragm Valve Unit number Product bore Ø 2 mm 97135 Product bore Ø 3 mm 97136 Applicable EC Regulations EG Machine Regulations 98 37 EEC Applicable harmonized standards DIN EN 292 Part 1 DIN EN 292 Part 2 11 1991 Date Manufacturer s signature 04 10 02 Information regarding the Signer General Manager F Löhr For changes to the unit that we...

Страница 16: ...NT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL LOCTITE MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES O...

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