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2  

Maintenance schedule

8

 WARNING

Have leaks fixed at once by a qualified 
service technician.  Failure to comply could 
result in severe personal injury, death, or 
substantial property damage.

Operate relief valve

1.  Before proceeding, verify that the relief valve outlet has 
 

been piped to a safe place of discharge, avoiding any 

 

possibility of scalding from hot water.

 WARNING

To avoid water damage or scalding due 
to valve operation, a metal discharge 
line must be connected to the relief 
valve outlet and run to a safe place of 
disposal.  This discharge line must be 
installed by a qualified heating installer or 
service technician in accordance with the 
instructions in the Knight XL Installation 
and Operation Manual.  The discharge 
line must be terminated so as to eliminate 
possibility of severe burns or property 
damage should the valve discharge.

2.  Read the boiler pressure/temperature gauge to make 
 

sure the system is pressurized.  Lift the relief valve 

 

top lever slightly, allowing water to relieve through 

 

the valve and discharge piping.

3.  If water flows freely, release the lever and allow the valve 
 

to seat.  Watch the end of the relief valve discharge pipe 

 

to ensure that the valve does not weep after the line has 

 

had time to drain.  If the valve weeps, lift the seat again to 

 

attempt to clean the valve seat.  If the valve continues to 

  weep afterwards, contact your qualified service 
 

technician to inspect the valve and system.

4.  If water does not flow from the valve when you lift the 
 

lever completely, the valve or discharge line may be 

 

blocked.  Immediately shut down the boiler, following 

 

the operating instructions on page 9 of this manual.  Call 

 

your qualified service technician to inspect the boiler and 

 system. 

Shut boiler down (unless boiler is used 

for Domestic Water)

1.  Follow “To Turn Off Gas to Appliance” on page 9 of this 
 manual.

2.  Do not drain the system unless exposure to freezing 
 

temperatures will occur.

3.  Do not drain the system if it is filled with an antifreeze 
 solution.

4.  DO NOT shut down boilers used for domestic water 
 

heating, they must operate year-round.

3.  Replace the front access door.

Test low water cutoff (if installed)

1.  If the system is equipped with a low water cutoff, test the 
 

low water cutoff periodically during the heating season, 

  following the low water cutoff manufacturer’s 
 instructions.

Reset button (low water cutoff)

1.  Testing the low water cutoff shuts the unit off.   Press the 
 

RESET button on the low water cutoff to turn the unit 

 back 

on.

Check boiler piping (gas and water)

1.  Remove the boiler front access door and perform a gas 
 

leak inspection per steps 1 through 7 of the Operating 

 

Instructions on page 9.  If gas odor or leak is detected, 

 

immediately shut down the boiler following the procedure 

 

on page 9.  Call a qualified service technician.

2.  Visually inspect for leaks around water piping. 

 

 

Also inspect the  circulators, relief valve, and fittings. 

 

 

Immediately call a qualified service technician to repair 

 any 

leaks.

Figure 2-3 Manual Air Vent

MANUAL 

AIR VENT VALVE

Check air vents

1. Reference 

FIG. 

2-3 

below.

2.  Visually inspect vent to make sure that no leaks are present.

3.  If there is leaking, tighten the pin valve.

4.  If the leaking continues, replace the air vent.

                  

User’s Information Manual 

Содержание Knight XL 400

Страница 1: ...s are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Donottouchanyelectricswitch donotuseanyphoneinyour building Immediately call your gas supplier from a near by p...

Страница 2: ...operty damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEA...

Страница 3: ...upply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance can b...

Страница 4: ...Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building constr...

Страница 5: ...ion Check wiring and connections Perform start up checkout and performance verification per Sec tion 10 in the Knight XL Installation and Operation manual Flame inspection stable uniform Flame signal...

Страница 6: ...the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page...

Страница 7: ...in FIG 2 2 Call your qualified service technician to inspect the boiler and system 5 Leave the top of the 1 2 inch tee OPEN This is needed as a vacuum break 6 Do not expose condensate line to freezin...

Страница 8: ...or discharge line may be blocked Immediately shut down the boiler following the operating instructions on page 9 of this manual Call your qualified service technician to inspect the boiler and system...

Страница 9: ...to replace any part of the control system and any gas control which has been under water I RX FDQQRW UHDFK RXU JDV VXSSOLHU FDOO the fire department 1 STOP Read the safety information above on this l...

Страница 10: ...described in the User section Rotate the NAVIGATION dial if needed until the arrow is pointing to TIME DATE Press the NAVIGATION dial once If the date and time are incorrect press the NAVIGATION dial...

Страница 11: ...2 F 0 C 190 F 88 C The default is 125 F 52 C By installing a tank sensor the SMART SYSTEM control can perform the tank thermostat function The SMART SYSTEM control automatically detects the presence o...

Страница 12: ...nds to clear the combustion chamber and vent system of residual flue products SHUTDOWN The unit has been placed in the OFF position The controlled temperature has exceeded its set point and its offset...

Страница 13: ...p output BMS VOLTAGE The voltage received from a BMS system BLR PUMP OUTPUT The speed signal sent to a variable speed boiler pump in percent SYS PUMP INPUT The speed signal received from a variable sp...

Страница 14: ...Pressing the NAVIGATION dial will display the Set Points Screen Turning the NAVIGATION dial will move the cursor up or down Turning the NAVIGATION dial will increase or decrease the current setting F...

Страница 15: ...15 Notes User s Information Manual...

Страница 16: ...cts the new model numbers for the Knight XL upgrade Revision B ECO C07072 reflects the change in design of the manual air vent valve update of FIG 2 3 on page 8 and the clarification of the user passw...

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