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 12 • Residen  al Standard Gas Water Heater Use and Care Guide

GET

TING S

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 12 • Residen  al Standard Gas Water Heater Use and Care Guide

GETTING STARTED

• 

 The vent pipe must be fi rmly at-
tached and sealed to prevent it 
from falling out.

• 

 To aid in removing the vent pipe, a 
thimble or slip joint may be used.

• 

 The vent pipe must not extend 
beyond the inner edge of the 
chimney as it may restrict the 
space between it and the opposite 
wall of the chimney.

Do not terminate the vent pipe in a 
chimney that has not been cer  fi ed 
for this purpose. Some local codes may 
prohibit the termina  on of vent con-
nectors in a masonry chimney.

Common (combined) ven  ng is allow-
able with ver  cal Type B vent systems 
and lined masonry chimneys as long 
as proper dra   for the water heater 
is established under all condi  ons of 
opera  on. Do not common vent this 
water heater with any power vented 
appliance.

Ver  cal Termina  on
NOTICE: 

The gas vent must be termi-

nated in a ver  cal posi  on to facilitate 
the removal of exhaust gases.

Ver  cal exhaust vents must terminate 
with a listed cap or other roof assem-
bly and be installed according to their 
manufacturer’s instruc  ons. An unused 
chimney fl ue or masonry enclosure 
may be used as a passageway for the 
installa  on of vent pipe. Do not com-
mon vent this water heater with any 
power vented appliance. The follow-
ing fi gures are examples of vent pipe 
system installa  ons and may or may 
not be suitable for your specifi c appli-
ca  on. Consult the “Na  onal Fuel Gas 
Code”, NFPA 54, ANSI Z223.1-current 
edi  on and local codes.

Figure 8 - Vertical gas vent system with type B 
double wall vent pipe

Figure 9 - Venting through a chimney with type 
B double wall vent pipe

Gas Piping

Gas piping must be installed accord-
ing to local and state codes or, in the 
absence of local and state codes, 
the “Na  onal Fuel Gas Code”, ANSI 
Z223.1(NFPA 54)-current edi  on.

NOTICE: 

When installing gas piping, 

apply pipe joint compound or thread 
sealant tape approved for fuel gases.

Figure 10 - Gas Piping

1.   Install a readily accessible manual 

shut-off  valve in the gas supply line 
as recommended by the local u  l-
ity. Know the loca  on of this valve 
and how to turn off  the gas to this 
unit.

2.   Install a Sediment Trap as shown 

in the Gas Piping fi gure below. The 
Sediment Trap must be no less than 
three inches long for the accumula-

 on of dirt, foreign material, and 

water droplets.

3.   Install a ground joint union be-

tween the gas control valve and 
the manual gas shut-off  valve. This 
is to allow easy removal of the gas 
control valve.

4.   Turn the gas supply on and check 

for leaks. Use a small, so  -bristled 
brush to apply a hand dishwash-
ing soap and water mixture (1 
part soap to 15 parts water) or 
children’s soap bubbles to all con-
nec  on points of the gas piping. 
Saturate all the connec  ons and 
check for gas leaks (which will ap-
pear as small bubbles). If any leaks 
are detected,   ghten the appropri-
ate connec  on(s) and re-check.

Gas Pressure

NOTICE:

 When tes  ng gas pipes with 

a test pressure of more than ½ psi (3.5 
kPa), disconnect the gas line at the 
manual shut off  valve and cap the gas 
line. Do not subject the water heater’s 
gas control valve or manual shut off  
valve to more than  ½ psi (3.5 kPa) 
pressure for any reason. If you are 
pressure tes  ng the gas line with test 
pressure of ½ psi (3.5 kPa) or less, you 
may isolate the water heater from the 
gas line by closing the manual shut off  
valve.

Содержание GSL050-40

Страница 1: ...on or service can damage the water heater your house and other property and present risks including fire scalding electric shock and explosion causing serious injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any p...

Страница 2: ...t to cold water supply Hot water line T P relief valve Cold water shut off Dra hood T P discharge pipe Drain pan discharge pipe Metal drain pan Gas control valve thermostat Cold water line Gas supply shut off Vent pipe Drain valve Gas supply Sediment Trap ...

Страница 3: ...avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situa on that if not avoided could result in minor or moderate injury NOTICE NOTICE indicates prac ces not related to physical injury WARNING If the informa on in these instruc ons is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline o...

Страница 4: ...severe burns instantly resul ng in severe injury or death Feel water before bathing or showering To reduce the risk of scalding install Thermosta c Mixing Valves temperature limi ng valves at each point of use These valves automa cally mix hot and cold water to limit the temperature at the tap Mixing valves are available at your local plumbing supplier Follow manufacturer s instruc ons for install...

Страница 5: ...er bu on if you suspect flammable vapor have accumu lated inside or outside the appliance Immediately call a qualified person to inspect the appliance Water heaters subjected to a flammable vapors inci dent will show a discolora on on the flame arrestor and require replacement of the en re water heater Improper installa on or an inadequate air supply can also cause the FVIR system to dis able the wate...

Страница 6: ...odorless gas that is a by product of burning of fuels such as coal wood charcoal oil kerosene propane and natural gas Breathing excessive and abnormal amounts of carbon monoxide can cause carbon monoxide poisoning resul ng in serious injury or death This water heater must be supplied with adequate combus on air and must be properly vented to the outdoors Have a qualified person licensed plumber aut...

Страница 7: ...ocal plumbing supplier with compres sion fi ngs that don t require soldering This kit includes two 12 flex water lines two compression fi ngs an 18 flexible gas line two nipples and thread sealant tape For homes with plas c pipe use threaded connectors suitable for the specific type of plas c pipe used CPVC or PEX cross linked polyethylene Do not use PVC pipe Non corrosive gas leak detec on solu on mad...

Страница 8: ...le you will need to conduct the vent dra test on pages 23 24 when installa on is finished If there is not enough ven la on you will need to ven late with outside air Check for Chemicals Installa ons where corrosive chemi cals may be present require outside air Air for combus on and ven la on must be clean and free of corrosive or acid forming chemicals such as sulfur fluorine and chlorine Ven la on ...

Страница 9: ...al or horizontal ducts B2 Determine type of ven la on There are several types of ven la on that can be used 1 Direct to outdoors 2 Ver cal ducts 3 Horizontal ducts 4 Single opening not recom mended must be at least 100 square inches Not appropriate for confined spaces smaller than 50 cubic feet per 1 000 BTU HR as calculated in sec on A or when ge ng air from another room 5 From a larger room insid...

Страница 10: ...imension of no less than three inches All screens must have mesh or larger Moveable louvers must be locked open or interconnected with the equipment so that they open au toma cally during opera on Keep louvers and grills clean and free of debris or other obstruc ons B5 Check that air source is clean and free of chemicals Air for combus on and ven la on must be clean and free of corrosive or flammab...

Страница 11: ...crawl spaces or any confined or inaccessible loca on Single wall vent pipe cannot pass through any interior wall Clearance to Combus ble Materials The vent pipe cannot pass through any ceiling floor firewall or fire par on Any part of the vent system must main tain the following clearances from any combus ble materials Single wall vent pipe must main tain a six inch clearance from combus ble materials...

Страница 12: ...ype B double wall vent pipe Figure 9 Venting through a chimney with type B double wall vent pipe Gas Piping Gas piping must be installed accord ing to local and state codes or in the absence of local and state codes the Na onal Fuel Gas Code ANSI Z223 1 NFPA 54 current edi on NOTICE When installing gas piping apply pipe joint compound or thread sealant tape approved for fuel gases Figure 10 Gas Pi...

Страница 13: ...at ing appliances when used to supply potable water Solar Installa on If this water heater is used as a solar stor age heater or as a backup for the solar system the water supply temperatures to the water heater tank may be in excess of 120 F A Thermosta c Mixing Valve or other temperature limi ng valve must be installed in the water supply line to limit the supply temperature to 120 F The unit mu...

Страница 14: ...s water pressure Locate your home s Pressure Reduc ing Valve PRV on the main incoming cold water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have a Pressure Reducing Valve install a PRV on the home s main water supply line and set it to between 50 and 60 psi Pressure Reducing Valves are available at your local plumbing supplier BACKGROUND Over t...

Страница 15: ...leaks and can shut off the water heater s water supply if a leak occurs Install a metal drain pan available at your local plumbing supplier under the water heater to catch condensa on or leaks from the piping connec ons or tank Most codes require and we recommend installing the water heater in a metal drain pan that is piped to an adequate drain The drain pan must be at least two inches wider than ...

Страница 16: ...d on a metal or wood panel extending beyond the full width and depth of the water heater by at least 3 in 76 2mm in any direc on If the water heater is installed in an alcove or closet the en re floor shall be covered by the aforestated panel If your area is prone to earth quakes use special straps as required by local building codes NOTICE The state of California re quires bracing anchoring or str...

Страница 17: ...erature Pressure T P Relief Valve discharge pipe You may be able to reuse the discharge pipe but do not reuse the old T P Relief Valve A new T P Relief Valve comes with your new water heater Figure 21 Removing the T P Relief Valve discharge pipe 10 Allow the vent pipe and dra hood to cool Once cooled disconnect the vent pipe from the dra hood You may need to support the vent pipe un l the new wate...

Страница 18: ...covered by a wood or metal panel NOTICE Most codes require se ng the water heater in a metal drain pan piped to an adequate drain The drain pan helps avoid property damage which may occur from condensa on or leaks in the piping connec ons or tank The drain pan must be at least two inches wider than the diameter of the water heater Install the drain pan so the water level is limited to a maximum de...

Страница 19: ...e discharge pipe must not be smaller than the pipe size of the T P Relief Valve The pipe must also be able to withstand 250 F 121 C without distor on Use only copper or CPVC pipe Do not use any other type of pipe such as PVC iron flexible plas c pipe or any type of hose Terminate the discharge pipe a maximum of six inches above a floor drain or outside the building Do not drain the discharge pipe in...

Страница 20: ...he water heater for service or replacement con nect the water pipes with a coupling called a union We recommend using a dielectric type union available at your local plumbing supplier Dielec tric unions can help prevent corro sion caused by ny electric currents common in copper water pipes and can help extend the life of the water heater IF YOU HAVE COPPER PIPES If your home has copper water pipes...

Страница 21: ...ator at the nearest hot water faucet This allows debris in plumbing system to be washed out of the pipes 2 Turn the cold water supply back on and fill the tank 3 Open a hot water faucet and allow the water to run un l it flows with a full stream 4 Let the water run full stream for three minutes 5 Close the hot water faucet and replace the aerator 6 Check inlet and outlet connec ons and water pipes f...

Страница 22: ...ith large amounts of lint dust etc If so the air filter or flame arrestor located on the bo om of the water heater will need to be cleaned more o en Combus on Air Supply and Ven la on Adequate air supply for water heater and any other nearby gas appliances If the water heater is installed in a closet or other small enclosed space or within the living space of the house air supply openings needed Are...

Страница 23: ... three seconds Wait 10 minutes between ligh ng a empts 7 A solid Status Light means the pilot was lit but is now off Release the gas control knob and wait 10 minutes Once the Status Light goes out repeat ligh ng steps 2 through 5 8 If the Status Light doesn t start flashing a er three ligh ng a empts turn the gas control knob to the OFF posi on and refer to the Troubleshoo ng No Hot Water sec on see...

Страница 24: ...own as smelly water and can reduce the levels of bacteria that cause water borne diseases Water usage pa erns as well as heat from sources such as solar collectors ambient air and the pilot light can result in temperatures higher than the thermostat set point WARNING Higher temperatures increase the risk of scalding but even at 120 F hot water can scald see Table 1 Install Thermosta c Mixing Valve...

Страница 25: ...water is simply not warm enough there are several possible causes Faulty Thermosta c Mixing Valve in a faucet or shower control check other faucets in the house for hot water Water heater s capacity too small or usage too high Reversed plumbing connec ons or melted dip tube usually found soon a er new installa on Plumbing leak Sediment or lime build up in the bo om of the tank Thermosta c Mixing V...

Страница 26: ...f Valve or discharge pipe and do not operate the water heater without a func oning T P Relief Valve this could cause an explosion Water Pressure too High High water pressure can cause the T P Relief Valve to drip Install a Pressure Re ducing Valve PRV on the main cold water supply line Adjust the PRV to between 50 and 60 psi Thermal Expansion Tank Install a Thermal Expansion Tank If a Thermal Expa...

Страница 27: ...Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING ...

Страница 28: ... to the drain valve and place the other end of the hose in a drain outside or in buckets Note that sediment in the bo om of the tank may clog the valve and prevent it from draining If you can t get the tank to drain contact a qualified person 5 Turn the cold water supply valve OFF 6 Open the drain valve on the water heater Figure 42 Draining the water heater 7 Also open a hot water faucet to help t...

Страница 29: ... properly perform this visual inspec on or if the burner needs to be cleaned get help from a qualified person T P Relief Valve Maintenance Figure 45 T P Relief Valve Read and follow the opera ng and an nual maintenance instruc ons provided by the manufacturer of the T P Relief Valve yellow label a ached to T P Relief Valve Minerals in the water can form deposits that cause the valve to s ck or crea...

Страница 30: ... thermostat thread a 4 sec on of gas pipe into the inlet and use it to turn the FVIR Safety System Opera onal Checklist TROU BLESHOOTING CHART gas control valve thermostat counterclockwise Do not use pipe wrench or equivalent to grip body Damage may result causing leaks Do not insert any sharp objects into the inlet or outlet connec ons Damage to the gas control valve thermostat may result Figure ...

Страница 31: ...Residen al Standard Gas Water Heater Use and Care Guide 31 NOTES NOTES ...

Страница 32: ...32 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES ...

Страница 33: ...Residen al Standard Gas Water Heater Use and Care Guide 33 NOTES NOTES ...

Страница 34: ...34 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES ...

Страница 35: ... PILOT THERMOPILEASSEMBLY KIT 13 FINAL BURNER ASSEMBLY 14 MANIFOLD DOOR GASKET Pictured on next page REPAIR PARTS LIST Replacement parts may be ordered through your plumber or the local distributor Parts will be shipped at prevailing prices and billed accordingly NOTICE When ordering replacement parts have the following informa on ready Model and serial number Type of gas used Item number Parts de...

Страница 36: ...ermopile and retainer clip Natural Gas or L P Item 13 Final burner assembly which contains the burner orifice manifold tube gasket door pilot tube thermopile manifold component block with retainer clip thermal switch and pilot assembly Natural Gas Low Nox or L P Item 14 Contains manifold door gasket Item 12 Item 13 L P Burner Item 14 Item 13 Natural Burner Lochinvar Water Heaters All Rights Reserv...

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