background image

15

Piping Installation                                                  

Piping, fittings, and valves should be installed according 

to the installation drawing (Figure 13). If the indoor 

installation area is subject to freezing temperatures, the 

water piping must be protected by insulation.
The water supply pressure should not exceed 80 psi. If 

this occurs, a pressure reducing valve with a bypass may 

need to be installed in the cold water inlet line. This should 

be placed on the supply to the entire house in order to 

maintain equal hot and cold water pressures.
IMPORTANT: Heat cannot be applied to the water fittings 

on the heater as they may contain nonmetallic parts. If 

solder connections are used, solder the pipe to the adapter 

before attaching the adapter to the hot and cold water 

fittings.
IMPORTANT: Always use a good grade of joint compound 

and be certain that all fittings are drawn up tight.
1.  Install the water piping and fittings as shown in Figure 

13. Connect the cold water supply (3/4” NPT) to the 

cold water inlet fitting. Connect the hot water supply 

(3/4” NPT) to the hot water outlet fitting.

IMPORTANT:  Some models may contain energy saving 

heat traps to prevent the circulation of hot water within the 

pipes. Do not remove the inserts within the heat traps.
2.  The installation of unions in both the hot and cold water 

supply lines is recommended for ease of removing the 

water heater for service or replacement.

3.  The manufacturer of this water heater recommends 

installing a mixing valve or an anti-scald device in the 

domestic hot water line as shown in Figure 14. These 

valves reduce the point-of-use temperature of the 

water by mixing cold and hot water and are readily 

available for use. 

4.  If installing the water heater in a closed water system, 

install an expansion tank in the cold water line as 

specified under Closed System/Thermal Expansion.

5.  Install a shut-off valve in the cold water inlet line. It 

should be located close to the water heater and be 

easily accessible. Know the location of this valve and 

how to shut off the water to the heater.

6.  A temperature and pressure relief valve must be 

installed in the opening marked “Temperature and  

Pressure (T & P) Relief Valve” on the water heater. 

A discharge line must be added to the opening of 

the T&P Relief Valve. Follow the instructions under 

Temperature and Pressure Relief Valve. 

7.  After piping has been properly connected to the water 

heater, remove the aerator at the nearest hot water 

faucet. Open the hot water faucet and allow the tank 

to completely fill with water. To purge the lines of 

any excess air, keep the hot water faucet open for 

3 minutes after a constant flow of water is obtained. 

Close the faucet and check all connections for leaks.

WATER SYSTEM PIPING

VERTICAL GAS VENT SYSTEM WITH 
TYPE B DOUBLE WALL VENT PIPE.

3 FT. MINIMUM

LISTED VENT CAP

2 FT. MINIMUM ABOVE ANY OBJECT 
WITHIN 10 FT. HORIZONTALLY

TYPE B DOUBLE
WALL VENT PIPE

**MAINTAIN
SPECIFIED
CLEARANCE

VENT

CONNECTOR

SLOPE UP

1/4 IN. PER FT.

MINIMUM

*MAINTAIN
CLEARANCE

SUPPORT
STRAP

FIGURE 11.

VENTING THROUGH A CHIMNEY WITH

TYPE B DOUBLE WALL VENT PIPE.

MAINTAIN MANUFACTURER’S
SPECIFIED MINIMUM CLEARANCE

LISTED VENT CAP

VENT  CONNECTOR

UNUSED CHIMNEY
FLUE OR MASONRY
ENCLOSURE

SEAL

*MAINTAIN
CLEARANCE

VENT

CONNECTOR

SLOPE UP 

1/4 IN. PER FT.

MINIMUM

**MAINTAIN
SPECIFIED
CLEARANCE

SUPPORT
STRAP

FIGURE 12.

*

 Maintain vent pipe clearance requirements to local, state 

and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

**

 NFPA 211, Standard for Chimneys, Fireplaces, Vents, and 

Solid Fuel-Burning Appliances states that these chimneys are 
intended to be installed in accordance with the installation 
instructions provided with each chimney support assembly. 
Minimum air space clearance to combustible materials should be 
maintained as marked on the chimney sections.

Содержание FVIR

Страница 1: ...mediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal i...

Страница 2: ...d Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 26 Lighting Instructions 20 21 Checking the Draft 22 Burner Flames 22 Emergency Shutdown 22 Water Temperature Regulation 22 23 Operating the Temperature Control System 23 Operational Conditions 23 24 Draining and Flushing ...

Страница 3: ...anual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The service agency must also have a thorough understanding of this instruction manual and be able ...

Страница 4: ... period of non use Read instruction manual before installing using or servicing water heater Fire or Explosion Harzard Hydrogen gas can be produced in a hot water system after a period of non use generally two or more weeks Hydrogen gas is extremely flammable and can ignite To return hot water system to service open a hot water faucet in kitchen for several minutes before using electrical applianc...

Страница 5: ...stat T Drain Valve U Manifold Burner Assembly V Flue W Metal Drain Pan X Piezo Igniter Y Base Ring Filter ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATION ON ROOF A B D F G H I W V U T S O R J K Q VACUUM RELIEF VALVE INSTALL PER LOCAL CODES INSTALL THERMAL EXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM M N L E P X Y DISCHARGE PIPE DO NOT CAP OR PLUG 6 MAXI...

Страница 6: ... future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed plumbers authorized gas company personnel and authorized service personnel IMPORTANT The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by fai...

Страница 7: ...n the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire or explosion Maintain required clearances to combustibles Keep comb...

Страница 8: ...vice used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when water is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water i...

Страница 9: ...o an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas Requirements IMPORTANT Read the rating plate to be sure the water heater is made for the type of gas you will be using in your home This information will be found on the rating plate located near the ...

Страница 10: ... in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighting an L P gas water heater smell all around the appliance at floor level If you smell gas follow the instructions as given in the warning on the front page When your L P tank runs out of fuel turn of...

Страница 11: ...by a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do can result in death or carbon monoxide poisoning IMPORTANT Air for combustion and ventilation must not come from a corrosive atmosphere Any failure due to corrosive elements in the atmosphere is exclu...

Страница 12: ...e typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may require larger openings to achieve the required minimum free area Screens must not be smaller than 1 4 mesh If the free area t...

Страница 13: ...by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulations IMPORTANT If you lack the necessary skills required to properly...

Страница 14: ...ay is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and application or in the absence of local and state codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 current edition The connector must be installed above the extreme bottom of the chimney to prevent po...

Страница 15: ...Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperature and pressure relief valve must be installed in the opening marked Temperature and Pressure T P Relief Valve on the water heater A discharge line mus...

Страница 16: ...ay cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boiler seal or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to the piping system Closed System Thermal Expansion As water is heated it ex...

Страница 17: ...ations If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Be sure to follow the manual s shipped with the air handler system Temperature and Pressure Relief Valve Explosion Harzard Temperature pressure relief valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temperature pressure re...

Страница 18: ... water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the temperature and pressure relief valve on the water heater to discharge or weep due to expansion of the heated water A diaphragm type expansion tank suitable for potable water will normally eliminate this weeping condition Please read and...

Страница 19: ...at contain negative pressure producing devices such as exhaust fans fireplaces etc Is there a furnace air handler in the same room space as the water heater If so has a return air duct system been attached that exits the room If so check for leaks on the air duct system If no air duct system is present correct immediately by contacting a local Heating Ventilation Air Conditioning Refrigeration HVA...

Страница 20: ...he outer door If the Pilot Does Not Light 1 Wait 10 minutes before another lighting attempt If the pilot does not light the Igniter may not be sparking or the unit may not be getting gas or for a new installation there may still be air in the gas line Each time you click the igniter button you should be able to see the spark by looking through the view port See Figure 23 You may have to darken the...

Страница 21: ...chnician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature Refer to the Lighting Instructions in the Installation Manual for more detailed troubleshooting information 1 Turn the gas control temperature knob counterclockwise to the OFF setting The status light will stop blinking and stay on for a short time after t...

Страница 22: ... 49 C 60 C is recommended by most dishwasher manufacturers The thermostat is adjusted to the pilot position when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred starting point is 120 F at the HOT setting Align the knob with the desired water temperature as shown in Figure 19A There is a hot water scald potentia...

Страница 23: ...f the heated water may vary Operating Modes and Settings Standard Mode The controller adjusts the water heater to maintain the temperature set by the user Vacation Setting The Vacation setting VAC sets the controller at approximately 55 F This setting is recommended when the water heater is not in use for a long period of time This effectively turns the controller temperature setting down to a tem...

Страница 24: ...water conditioning company to successfully eliminate all water odor problems Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions The use of a water softener may decrease the life of the water heater tank The anode rod should be removed from the water heater tank every 3 years for inspection NOTE Artificially softened water...

Страница 25: ...e water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 6 Close the drain valve refill the tank and restart the water heater as directed in this manual If the water heater is going to be shut down for an extended period the drain valve should be left open IMPORTANT Condensation may occur when refilling the tank and should ...

Страница 26: ...nd billed accordingly When ordering replacement parts always have the following information ready 1 model serial and product number 2 type of gas 3 item number 4 parts description See Repair Parts Section for a list of available repair parts Removing the Manifold Burner Assembly 1 Turn the gas control temperature knob to the OFF position Figure 22 2 Before performing any maintenance it is importan...

Страница 27: ...PILOT THERMOPILE ASSEMBLY PILOT THERMOPILE ASSEMBLY IGNITER CONNECTOR THERMAL SWITCH CONNECTORS PILOT THERMOPILE THERMOPILE CONNECTOR WHITE WIRE RED WIRE PILOT TUBE NOT SHOWN FOR CLARITY FIGURE 26 7 Route the new pilot tube igniter wire and thermopile wire through the opening in the manifold door See Figure 25 8 Using the pilot screw removed earlier attach the new pilot thermopile assembly Reattac...

Страница 28: ...port if glass is missing or damaged removed Replace door gasket if damaged Failure to follow these instructions can result in death explosion or fire 1 Check the door gasket for damage or imbedded debris prior to installation Figure 28 2 Inspect the viewport for damage and replace as required Figure 23 3 Insert the new manifold burner assembly into the burner compartment making sure that the tab o...

Страница 29: ...n Figure 19A 2 Turn off the gas at the manual shut off valve on the gas supply pipe Figure 3 3 Drain the water heater Refer to the section of Draining and Flushing and follow the procedure 4 Disconnect the igniter wire from the igniter lead wire Use needle nose pliers to disconnect the red and white thermopile wires Disconnect the pilot tube 7 16 wrench and manifold tube 3 4 wrench at the gas cont...

Страница 30: ...Thermostat temperature limit was ex ceeded Status light will blink 4 flashes 11 Pilot line or orifice clogged 12 Non functioning thermopile 13 Air for combustion obstructed 14 FVIR Flame Arrestor blocked with lint dust 15 Flammable vapors incident FVIR function actuated 16 Base Ring Filter blocked with lint dust 1 Replace igniter pilot assembly 2 See Pilot Light Troubleshooting Flowchart section 3...

Страница 31: ... section 5 Clean filter See Cleaning the Combustion Chamber and Flame Arrestor section SMOKING AND CARBON FORMATION SOOTING 1 Insufficient combustion air 2 Low gas pressure 3 Water heater flue or vent system blocked 4 Thermostat not functioning prop erly 5 Heater installed in a confined area 6 Burner flame yellow lazy 7 Base Ring Filter blocked with lint dust 8 FVIR Flame Arrestor blocked with lin...

Страница 32: ... on if the return air duct is in the same location Correct size of openings to allow sufficient air NO YES YES NO Section C Pilot light will not remain lit Complete this section after completing Section B YES Set thermostat to desired temperature Section B Pilot light repeatedly goes out Check the Base Ring Filter and Flame Arrestor for blockage due to lint or dust Are both the Air Filter and Flam...

Страница 33: ...e water heater has been operating but has stopped and will not re light check the flame arrestor for signs of high temperature blue or black discoloration indicating a flammable vapor incident If you suspect a flammable vapor incident has occurred do not use this appliance Immediately call a qualified technician to inspect the appliance Water heaters subjected to a flammable vapors ignition will r...

Страница 34: ...rmostat 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile does not cool down as quickly as expected when the unit is shut off This condition can also occur if the gas control temperature knob has been turned off and the pilot continues to operate because the...

Страница 35: ...n 1 DRAFT HOOD 2 HEAT TRAP COLD SOME MODELS 3 HEAT TRAP HOT SOME MODELS 4 COLD WATER DIP TUBE 5 ANODE ROD 6 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 7 DRAIN VALVE 8 GAS CONTROL VALVE THERMOSTAT with thermal switch wire lead 9 OUTER DOOR 10 BASE RING FILTER 11A PILOT THERMOPILEASSEMBLY KIT Natural Gas 11B PILOT THERMOPILEASSEMBLY KIT L P Gas 12A BURNER Natural Gas 12B BURNER L P Gas 13...

Страница 36: ...m 12B Burner L P Gas Item 13A Manifold Burner Assembly contains the door gasket manifold tube pilot thermopile assembly manifold component block thermal switch and burner Natural Gas Low Nox Item 13B Manifold Burner Assembly contains the door gasket manifold tube pilot thermopile assembly manifold component block thermal switch and burner L P Gas Item 14 Contains manifold component block Item 15 C...

Страница 37: ...37 NOTES ...

Страница 38: ...38 NOTES ...

Страница 39: ...39 NOTES ...

Страница 40: ...40 Copyright 2011 Lochinvar LLC All rights reserved 300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Services email 2tech lochinvar com www lochinvar com ...

Отзывы: