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ENGLISH

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Table of Contents

This machine is a dedicated tool for blind rivet for professional use.

This machine is a dedicated tool for blind rivet for professional use.

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Thank you for purchasing the LOBSTER brand cordless riveter.
• Before using this machine, thoroughly read this instruction manual to ensure proper operation.
• After reading this instruction manual, keep it safe.
• When this machine becomes inoperable, refer to “Troubleshooting (page 30).”
• Note that the contents of this manual are subject to change without prior notice for

improvement.

• Unauthorized publication, duplication, and translation of this instruction manual, in part or in

whole, is prohibited.

Cordless Riveter

Instruction Manual

Certified with ISO 9001 and ISO 14001

Tel: +81-72-980-1111 Fax: +81-72-980-1166

12-8 Shijo-cho, Higashi-Osaka City, Osaka

579-8053, Japan

Ｎｏ .RCRCR2B1S02001

R2B1

Website http://www.lobtex.co.jp/

Introduction　 ………………………2

Safety Precautions ………………3

Names of Components …………10

Specifications ……………………12

Preparation before Use …………13

Procedures for Charging …………16

Procedures for Work ……………18

Points of Maintenance and Inspection

…22

Storage ……………………………27

Parts Table ………………………28

How to Order Parts ………………30

Troubleshooting……………………30

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Содержание R2B1

Страница 1: ...tents of this manual are subject to change without prior notice for improvement Unauthorized publication duplication and translation of this instruction manual in part or in whole is prohibited Cordless Riveter Instruction Manual Certified with ISO 9001 and ISO 14001 Tel 81 72 980 1111 Fax 81 72 980 1166 12 8 Shijo cho Higashi Osaka City Osaka 579 8053 Japan Ｎｏ RCRCR2B1S02001 R2B1 Website http www...

Страница 2: ...roduction and translation into other language of this instruction manual are prohibited This machine is dedicated tool for blind rivet used to calk and tighten the LOBSTER brand rivets This machine is not designed manufactured or sold for other usages This instruction manual hereinafter referred to as this document contains the correct operation maintenance and inspection methods for safely and ef...

Страница 3: ...Precautions Safety Precautions WARNING Compul sory 1 During battery charging if the charging is not completed even when the specified charging time has passed stop charging Consult the store where you purchased this machine or us If charging is continued in this condition an accident or injury may result 2 If you have observed an abnormality of the battery pack including an abnormal odor heat gene...

Страница 4: ...the battery liquid gets into your eye you could become visually impaired in one eye In this case do not rub your eye but wash it immediately with clean water and then consult a doctor If the battery liquid gets on your body or cloth skin inflammation or injury may be caused Sufficiently wash the liquid away with clean water and then consult a doctor Stop using a battery pack from which the battery...

Страница 5: ...erature of the machine body to excessively rise possibly leading to burns Prohi bition 20 Do not charge the battery pack at an ambient temperature outside the charger operation temperature range Failure to follow this instruction may disable correct charging and shorten the service life of the battery pack Heat generation smoke fire bursting or other accident may also be caused 21 Do not use a det...

Страница 6: ...w this instruction may cause the production of harmful substances smoke fire bursting and other accident 32 Do not use a charger that has a broken power plug or cable has been dropped or has been damaged Failure to follow this instruction may cause an electric shock heat generation smoke fire or other accident 33 Do not use or charge this machine at a location with flammable liquid or gas Failure ...

Страница 7: ...ion hole Failure to follow this instruction may cause you to be burned or cause this machine to be abnormally heated possibly leading to fire 45 Do not allow the hot wind from the ventilation hole to directly blow to your skin As the air becomes hot you may get burned 46 Do not touch a metal part immediately after work As the air has become hot you may get burned CAUTION CAUTION Compul sory 1 Care...

Страница 8: ...tallation condition parts for damage and all the other components that affect operation for abnormality If this machine cannot be started or stopped through the operation of the trigger switch stop using this machine Failure to follow this instruction may lead to an accident or injury when an abnormal action is made 9 When you do not use this machine adequately store it Store this machine at a dry...

Страница 9: ...work at a speed that suits your ability Use of this machine beyond your ability may cause an accident Do not use this machine in a forceful manner that causes the motor to be locked Failure to follow this instruction may cause heat generation smoke or fire 19 Do not work in an unnatural posture Always plant your feet on the ground and keep a balanced position Failure to follow this instruction may...

Страница 10: ...Ventila Machine body Interior of frame head 5 1 真カウンターカバー LOB案第18試作 1 参考単重量材料指定なし g 株株式式会会社社ロロブブテテッッククスス 120をこえ 400以下 20 65 101 3kPa 普通公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 図番表面処理承認製図設計 CODE 制定日付硬度材質尺度個数品名検図 Refer to page 21 Frame head nut Frame head damper Retention nose piece Frame head Jaw case head Ultrahard jaw me...

Страница 11: ...ENGLISH 11 Battery pack Charger Ventilation hole Battery pack attachment part LED lamps green red Ventilation hole Button Claw Terminal part Power cable Power plug Inlet plug ...

Страница 12: ...ptional Machine body Model number R2B1 Weight 1 7kg 2 0kg Power source 18 VDC Dimensions L307 W76 H260 mm L307 W76 H279 mm Tool stroke 25 mm Nominal output 10 5 kN Applicable rivet diameters φ 2 4 3 2 4 0 4 8 mm O p e r a t i n g environment Ambient temperature 0 to 40 Noise 75 dB LpA Vibration 2 5 m sec2 or less Battery pack Model number BPL1820 BPL1840 Battery Li ion rechargeable battery Rating ...

Страница 13: ...ruction may cause a failure or accident Rivet size rivet diameter mm Marking on nose piece and jaw pusher unit φ 2 4 2 4 φ 3 2 3 2 φ 4 0 4 0 φ 4 8 4 8 Nose piece Jaw pusher unit Size marking Rivet diameter Body Mandrel It is possible to use standard blind rivets in various sizes only by replacing the nose piece and jaw pusher unit The product comes with the nose piece and jaw pusher unit for φ 4 8...

Страница 14: ...th a clicking sound CAUTION For safety this machine is designed to operate only when the mandrel collector is mounted If the mandrel collector is broken replace it with a new one If used with damaged the mandrel of the cut blind rivet may suddenly pop out and cause an accident or injury Machine body Mandrel collector Claw Connection ...

Страница 15: ...ng sound Machine body Battery pack Claw CAUTION Attach the battery pack without touching the movable parts because any of the movable parts may suddenly start moving if it is touched １ 6 Before starting the riveting operation pull the trigger switch and check that it works properly If you can confirm preparation before use is completed ...

Страница 16: ...ing it to a DC power source or an engine power generator 参考単重量 152 86g 120をこえ 400以下 20 65 101 3kPa 普通公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 表面処理製図設計硬度材質検図 Receptacle Charger Power cable Power plug LED lamps １ 2 Positively insert the battery pack all the way to the back of the charger When the battery pack is inserted to the back the lig...

Страница 17: ... be charged to protect the battery pack When the temperature of the battery pack enters the appropriate range charging starts Charge the battery in the ambient temperature range of 0 to 40 １ 3 When the charging is completed remove the battery pack from the charger and disconnect the power plug from the receptacle Rivet body diameter Battery pack 2 0 Ah typical Battery pack 4 0Ah Optional φ 2 4 140...

Страница 18: ... of some blind rivet may be sharp Pay attention not to have your finger injured Insert the blind rivet body into the pilot hole １ 5 Operating temperature Use this machine in the ambient temperature range of 0 to 40 WARNING Never look into the hole of the nose piece Otherwise you may get injured when a cut mandrel springs out Note that when you work with this machine oriented downward cut mandrels ...

Страница 19: ... Tilt the riveter backwards release the trigger switch and discharge the cut mandrel to the mandrel collector or to the outside The cut mandrel may protrude from the nose piece tip but this is not a malfunction Remove the protruding mandrel and continue the work １ 8 CAUTION Move on to the next riveting after the mandrel is reliably ejected If mandrels remain on the top of the mandrel collector sha...

Страница 20: ...ls in the mandrel collector little by little as much as possible １ 3 １ 4 Rivet body diameter Capacity pcs Disposal guideline pcs φ 2 4 700 350 φ 3 2 450 250 φ 4 0 230 150 φ 4 8 200 100 Approximate Collector Capacity Capacity is approximate It varies depending on the mandrel diameter and length of the rivet used １ 9 When you want to eject the mandrel forward If you wish to eject the mandrel forward...

Страница 21: ... below 30 Blinking No battery power remaining 1 Battery pack unattached 2 Blinking Blinking Safety device activation 1 Remaining battery power indication button LED lamp x 3 Lighting of work light LED light The LED lamps light out 2 seconds after the lamps light １ 2 When you press the button on the left side of the indicator panel located at the lower part of the machine body the lit unlit conditi...

Страница 22: ... Clean this machine once in riveting of 2 000 rivets as a guide CAUTION When disassembling this machine for servicing part replacement and other purposes be sure to remove the battery pack When servicing or disassembly is performed with the electric power supplied parts may spring out or an electric shock unexpected movement or the like may occur possibly causing an accident or injury Do not opera...

Страница 23: ...公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 田沢図番表面処理承認製図設計 CODE 硬度材質尺度個数品名検図 Detent ring Jaw case head 黒染め HRC 40 45 SK85 参考単重量 0 09g 120をこえ 400以下 20 65 101 3kPa 普通公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 田沢表面処理承認製図設計硬度材質個数検図 CAUTION The jaw case head can be loosened only by ...

Страница 24: ...通公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 田沢図番表面処理承認製図設計 CODE 制定日付硬度材質尺度個数品名検図 Jaw Inner back part of frame head Cross sectional drawing Assembly １ 6 Apply lubricant to the back of the jaw cone surface or the interior of the jaw case head cone surface and then insert the jaw to the jaw case head ジョー背部グリス 2 1 1 参考単重量 32 00g 株株式式会会...

Страница 25: ...こえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 図番表面処理承認製図設計 CODE 制定硬度材質尺度個数品名検図 Notch 1 ジョーケースヘッド 1 1 株株式式会会社社ロロ 120をこえ 400以下 20 65 101 3kPa 普通公差 JIS B 0419 mH 寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5以上 6以下 6をこえ 30以下 30をこえ 120以下公差表示方式JIS B 0024 図番表面処理承認製図設計 CODE 制定日付硬度材質尺度個数品名検図 Jaw case head Detent ring CAUTION If the jaw case head freely rotates it may be loosened or broken during use of...

Страница 26: ...寸法公差 0 5 0 3 0 2 0 1 中級呼び区分 0 5 以上 6 以下 6 をこえ 3 0 以下 3 0 をこえ 1 2 0 以下 1 2 0 をこえ 4 0 0 以下 2 0 6 5 1 0 1 3 k P a 普通公差 J I S B 0 4 1 9 m H 公差表示方式 J I S B 0 0 2 4 参考単重量 5 4 3 g O Ring S 7 Steel ball φ 3 １ 2 Clean the holes in the steel ball the holes in which the rivets are inserted and the grooves in which the O rings fit with air blowing etc Cleaning １ 3 After cleaning...

Страница 27: ...h insulation tape or the like to prevent short circuiting When disposing of tools observe the laws regulations and ordinances of the country or autonomous body concerning waste Inspection of charger Disconnect the power plug from the receptacle and check the power cable for damage and the terminal part for dirt and other attachments Cleaning Wipe the machine body battery pack and charger with a so...

Страница 28: ...ENGLISH 28 Parts table Parts table 1 2 3 4 5 14 6 7 8 9 10 11 12 13 ...

Страница 29: ...12 Hanger 68424 steel 13 Mandrel collector 68445 〇 plastic 14 Battery pack BPL1820 9795 〇 Optional accessories Nose piece 2 4 10027 〇 steel Nose piece 3 2 10028 〇 steel Nose piece 4 0 10029 〇 steel Nose piece 4 8 10030 〇 steel Large capacity battery pack BPL1840 9799 〇 Consumables for the retention nose piece O ring S 7 12114 〇 rubber Steel ball φ 3 0 12355 〇 steel Parts marked with are assembled ...

Страница 30: ...r information in detail because doing so may help to shorten the time required for repair and delivery Phenomenon Cause Corrective action A rivet cannot be inserted in this machine Or the mandrel cannot be removed after riveting A wrong nose piece or jaw pusher is selected Replace with a correct part that suits the rivet size Refer to page 13 Nose piece is loosened Completely tighten the nose piec...

Страница 31: ...n the battery pack and machine body Remove the dirt The protection circuit of the battery pack has started up due to an overload Remove the cause of the overload The mandrel collector is disconnected Mount the mandrel collector The work light does not light The work light is set to disabled Change the setting by using the work light setting button Refer to page 21 The operation time of the battery...

Страница 32: ...indicating the charging standby state Perform charging after the battery pack has been cooled down The battery pack is cold Leave the battery pack in an environment at a temperature of 10 or higher for about one hour and then perform charging The mandrel collector opens The mandrel is too loose in the mandrel collector Dispose of the mandrel regularly Refer to page 20 The cut mandrel protrudes fro...

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