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Convection Grills

LTR50001038, Rev. E

Installation and Connection

www.calflamebbq.com

Note: This is only necessary if you

have a side burner.

a . Assemble the T Connection

Items required for connection (NOT

included with your grill):

One 3/8” T adapter

•

One or two 1/2” to 3/8” flare

•

reducers

Two 3/8” flex lines

•

LP gas line with regulator OR

•

3/8” NG flex line

Connect two 3/8” flex lines to the

ends of the T connector that will

connect with the grill and side

burner. Connect either a third flex

line (if you are using NG) or a LP

gas line (if you are using LP) to

the third end of the T connector as

shown at left.

b . Connect to the grill

The gas manifold for the convection

grill can be configured for both LP

and NG. Make sure you connect

to the correct fitting depending on

your gas type. Connect to gas line

to the grill as shown in step 3.1

above.

c . Connect to the side burner

Connect the flex line from the T connector to the 1/2” to 3/8” flare reducer fitting on the side burner gas line.

No regulator is required for either LP or NG.

Connect to
NG gas source

3/8” tee adapter

3/8” ﬂe

x line

3/8” ﬂe

x line

Connect to grill

Connect to
side burner

3/8” ﬂe

x line

NG CONNECTION

IIIII

IIIIIIIIIIIIIIII

IIIII

1/2” to 3/8” reducer

Connect to
propane tank

3/8” tee adapter

3/8” ﬂe

x line

3/8” ﬂe

x line

1/2” to 3/8” reducer

III

IIII

IIIIIIII

Connect to grill

Connect to
side burner

Black LP gas line

with regulator

LP CONNECTION

IIIII

4 .

Connect the Gas Line to the Grill and Side Burner

Содержание Cal Flame BBQ08874CP

Страница 1: ...LTR50001038 Rev E 1 1 16...

Страница 2: ...ill Operation 16 Grill Controls 17 Lighting the Burners 18 Proper Burner Flame 19 Gas Cylinder Orientation 20 Heat Distribution on the Cooking Grates 20 Convection Fan 20 Cooking with the Rotisserie 2...

Страница 3: ...pply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit...

Страница 4: ...e off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extin...

Страница 5: ...carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations when...

Страница 6: ...ction materials Note The terms built in construction and grill enclosure as used in these instructions refer to any method for installing a barbecue island for use A barbecue island is both built in c...

Страница 7: ...Height BBQ08954P Deluxe Side by Side Burner 25 12 7 BBQ08899P Deluxe Double Side Burner 12 22 7 Built in Dimensions Plan the installation so that the electrical connection gas shut off valve and press...

Страница 8: ...Side By Side Flat Burner 24 19 BBQ08852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance...

Страница 9: ...ucted Each opening shall have a total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than...

Страница 10: ...LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders...

Страница 11: ...tion of your barbecue island needs to be and terminate with a shut off valve with a male fitting Check with a contractor or your local inspector for requirements Always check the rating plate to make...

Страница 12: ...for installation of your electrical service When installed in the United States the electrical wiring must meet the requirements of National Electric Code ANSI NFPA 70 1999 and any applicable state or...

Страница 13: ...talled and plugged in before you can use it This needs to be done before the grill is inserted in the island When the transformer is attached to the grill chassis use care in placing the grill in the...

Страница 14: ...ide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines w...

Страница 15: ...r the convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 1 above c Connec...

Страница 16: ...ot attempt to repair the cylinder valve if it is damaged The cylinder must be replaced Turn all control knobs back to the full OFF 6 position If you are unable to stop a leak Turn all control knobs ba...

Страница 17: ...ww calflamebbq com 15 Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as...

Страница 18: ...uch as cans or jars on grills or side burners Explosion may result resulting in injury or death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to...

Страница 19: ...ebbq com 17 Grill Controls The controls shown below are for Cal Flame drop in grills Familiarize yourself with these controls before lighting your grill The push switches controlling the fan and halog...

Страница 20: ...Keep your face as far away from the burners as 2 possible Press and rotate the burner knob counter 3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter pro...

Страница 21: ...burner See top figure at right When the burner is set on low the flame should be just slightly visible when viewed from the side See bottom figure at right Note Flame that is mostly yellow or golden...

Страница 22: ...ng A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer...

Страница 23: ...ngs Remove the warming rack 1 Place the pointed end of the rotis rod into the 2 motor and rest the threaded end on the support at the side of the grill When the rod is pushed as far as possible into t...

Страница 24: ...Producing intense infrared heat it cooks quickly with searing heat to seal in juices Note The Sear Zone infrared burner is NOT the same as the infrared back burner used with the rotisserie Instructio...

Страница 25: ...ing area so that the notches in the 2 side rest on the round metal posts attached to the inside of the grill area The charcoal tray will resting over but not ON the burners Place the ash screen in the...

Страница 26: ...with a bacteria resistant surface It is on a gliding mechanism that locks in full open position A switch in the slider allows the cutting board to be removed for cleaning The griddle tray is an option...

Страница 27: ...w of combustion and ventilation air DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills an...

Страница 28: ...live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not collect...

Страница 29: ...ush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip Inspect each burner for damage cracks and holes If...

Страница 30: ...s and the flame tamers from the grill and set them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pa...

Страница 31: ...ect each burner for damage such as cracks and holes If any damage is found don t use the grill until you replace the burner Clean the grill interior 4 While the burners are out of the grill you can us...

Страница 32: ...crew 7 and screw clip WARNING Never attempt to replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small...

Страница 33: ...aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the burner tube so...

Страница 34: ...ease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed an...

Страница 35: ...depending on the size and model of your grill The kit contains orifices to convert main burners infrared burners and side burners Before you begin make certain the LP gas source has been disconnected...

Страница 36: ...the valve orifice Using a 6mm socket or nut driver remove the d orifice for the burner Apply a small amount of pipe compound to the e orifice threads Screw in the orifice until it is finger tight f T...

Страница 37: ...er OR Two 54 orifices for dual infrared burners Pipe compound suitable for natural gas You will need 7mm wrench socket or nut driver One or two 1 75mm orifices depending on your side burner Pipe compo...

Страница 38: ...ase it from the igniter and gas supply valve Take the burner out of the grill and store it in a 6 safe and dry place Install the Sear Zone burner Align the gas inlet on 7 the burner with the gas suppl...

Страница 39: ...Convection Grills LTR50001038 Rev E Appendix www calflamebbq com 37 2 1 HALOGEN LIGHT HALOGEN LIGHT WIRE NUT WIRE NUT LIGHT SWITCH CONVECTION FAN SWITCH CONVECTION FAN TRANSFORMER PLUG Wiring Diagram...

Страница 40: ...4 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP BBQ04101067 NG BBQ04101059 MAIN ORIFICE LP BBQ04101073 NG BBQ04101072 BACK BURNER ORIFICE Replaceme...

Страница 41: ...19 Regulator LP All BBQ04101043 Regulator NG All BBQ04103040 20 Warming rack 3 burner BBQ08100656 CC 4 burner BBQ01000657 CC 5 burner BBQ08100658 21 Rotisserie bracket All BBQ04100786 22 Flame tamer A...

Страница 42: ...purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V A L VE...

Страница 43: ...s all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically herein All...

Страница 44: ...____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number __________________________________...

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