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Breaking-In a New Engine
All piston engines have a break-in period (from ten minutes to over an hour) in which
they do not produce peak power. The piston and cylinder of Norvel engines are
selectively matched at the factory to fit tightly at top-dead-center (where the piston is
at the top of the cylinder). During break-in, the piston and cylinder wear together to
form a perfect fit that will last the life of the engine.
To break-in your new Norvel engine, run it rich (where it runs slowly and unevenly) for
two to three minutes before leaning it out. Then alternately run lean (where it just
starts to speed up and run steadily) for two minutes and then rich for two minutes for a
total of about 20 minutes or two tanks of fuel. This lean-rich break-in procedure not
only wears the surfaces of the piston and cylinder, but also heats and cools the
engine and relieves built-in stresses in the metal of the piston and cylinder.
You may break-in your new engine on a test stand or in your helicopter. Always use a
Lite Machines heat sink on the engine in your helicopter. If you use an airplane style
glow head without the heat sink, your engine will overheat and seize.
NEVER
run
your engine a test stand without an airplane propeller. The propeller not only cools
the engine, but produces drag which keeps the engine from over-speeding.
Warning!
NEVER RUN A HELICOPTER ENGINE ON AN ENGINE STAND WITH ONLY THE
CLUTCH FROM YOUR HELICOPTER OR WITHOUT A PROPELLER. THE
CLUTCH SHOES CAN BE THROWN OFF AT HIGH SPEED AND CAUSE
SERIOUS INJURIES AND PROPERTY DAMAGE
.
Engine Starting Summary
This section provides a short summary of proper engine starting procedures for your
Lite Machines helicopter. For more detailed information, refer to the
Preferred
Engine Starting Procedure
section of this Operator’s Guide.
1.
Fill the fuel tank with fuel.
2.
Turn on your transmitter and receiver.
3.
Open the engine needle valve 2-1/2 turns.
4.
Connect your glow plug battery to the glow plug.
5.
Start turning the engine with a Lite Machines high-speed electric starter.
6.
While still turning the engine with the starter, hold your finger over the carburetor
intake for one second to prime the engine (keep turning the engine with the
electric starter).
7.
Remove the electric starter from the engine every two seconds to see if it is
running.
8.
Repeat step 6 and 7 as required.
Op er a tor's Guide
Glow-Fuel Engines
4-4
LITE MA CHINES