Linz E2W10, Инструкция по установке, эксплуатации и обслуживанию

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IT
Istruzioni per l’uso e la manutenzione
Alternatori/Saldatrici serie E2W10 DC-K
EN
Installation, operation and maintenance manual
E2W10 DC-K Alternators/Welders series
ES
Instrucciones para el uso y mantenimiento
Alternadores/Soldadoras serie E2W10 DC-K
FR
Mode d’emploi et d’entretien
Alternateurs/Soudeuses série E2W10 DC-K
DE
Gebrauchs und wartungsanleitung
Weichselstromgeneratoren/Schwei maschinen
serie E2W10 DC-K
E2W10 220DC-K
LiNz eLecTric spa
Giulio Pedrollo
Rappresentante legale - custode e detentore del Fascicolo Tecnico
LiNz eLecTric spa
Giulio Pedrollo
Legal representative - Keeper and holder of the Technical Dossier
LiNz eLecTric spa
Giulio Pedrollo
Representante legal - Receptor y poseedor del Expediente Técnico
LiNz eLecTric spa
Giulio Pedrollo
Représentant légal - Responsable et détenteur du Dossier Technique
LiNz eLecTric spa
Giulio Pedrollo
Rechtlicher Verteter - Aufbewahrer und Inhaber der technischen Akte
dicHiaraziONe di cONFOrMiTà e di iNcOrPOraziONe
Il costruttore LiNz eLecTric spa - Viale del Lavoro, 30 - 37040 arcole (Vr) italia, dichiara che i componenti descritti in questo manuale, sono costruiti in osser-
vanza alle norme: eN 60034-1, eN 60204-1, eN 61000-6-2, eN 61000-6-4, eN 55014-1, eN 55011.
Sono quindi conformi alle Direttive:
- 2006/42/ce (Direttiva Macchine);
- 2014/35/ue (Bassa Tensione);
- 2014/30/ue (Compatibilità Elettromagnetica).
Queste conformità consentono l’uso di queste gamme di componenti in macchine che applicano la Direttiva Macchine 2006/42/CE, con riserva che la loro inte-
grazione o la loro incorporazione e/o assemblaggio siano effettuati conformemente, tra l’altro, alle regole della norma EN 60204 «Apparecchiatura Elettrica delle
Macchine» e alle nostre istruzioni d’installazione.
I componenti sopra definiti non potranno essere messi in servizio prima che la macchina in cui sono incorporati sia stata dichiarata conforme alle direttive appli-
cabili.
Nota: Quando i componenti sono alimentati con convertitori elettronici adattati e/o asserviti a dispositivi elettronici di controllo e di comando, devono essere
installati da un professionista che si assuma la responsabilità del rispetto delle regole sulla compatibilità elettromagnetica vigenti nel Paese in cui viene installata
la macchina.
arcole (Vr): Data del documento di consegna
decLaraTiON OF cONFOrMiTy aNd iNcOrPOraTiON
The manufacturer LiNz eLecTric spa - Viale del Lavoro, 30 - 37040 arcole (Vr) italy, declares that the components described in this manual are manufactured
in compliance with standards: eN 60034-1, eN 60204-1, eN 61000-6-2, eN 61000-6-4, eN 55014-1, eN 55011.
They are therefore in conformity with the Directives:
- 2006/42/ec (Machinery Directive);
- 2014/35/ue (Low Voltage);
- 2014/30/ue (Electromagnetic Compatibility).
Such conformity, the use of these ranges of components in machines that apply the Directive 2006/42/EC, provided that their integration or their incorporation
and/or assembly conforms to, among other things, the rules of EN 60204 «Electrical equipment of Machines» and our installation instructions.
The components defined above can not be put into service until the machinery into which they are incorporated has been declared in conformity with the ap-
plicable directives.
Note: When the components are fed with specially adapted electronic converters and/or subservient to electronic monitoring and control systems must be installed
by a professional who assumes responsibility for compliance with the rules on electromagnetic compatibility regulations of the country in which it is installed
machine.
arcole (Vr): Date of the delivery document
decLaraciÓN de cONFOrMidad e iNcOrPOraciÓN
El fabricante LiNz eLecTric spa - Viale del Lavoro, 30 - 37040 arcole (Vr) italia, declara que los componentes descritos en este manual son fabricados de con-
formidad con las normas: eN 60034-1, eN 60204-1, eN 61000-6-2, eN 61000-6-4, eN 55014-1, eN 55011.
Son, por tanto, de conformidad con las Directivas:
- 2006/42/ce (Directiva máquinas);
- 2014/35/ue (Baja Tensión);
- 2014/30/ue (Compatibilidad Electromagnética).
Tal conformidad, el uso de estas gamas de componentes en máquinas que aplican la Directiva 2006/42/CE, a condición de que su integración o su incorporación
y/o montaje se ajusta a, entre otras cosas, las normas de EN 60204 «Equipo Eléctrico de las Máquinas» y las instrucciones de instalación.
Los componentes definidos anteriormente no pueden ser puestos en servicio hasta que la maquinaria en la que están incorporados haya sido declarada en con-
formidad con las directivas aplicables.
Nota: Cuando los componentes son alimentados con convertidores electrónicos adaptados y/o amoldarse a los sistemas de supervisión y control electrónico debe
ser instalado por un profesional que asume la responsabilidad por el cumplimiento de las normas relativas a la normativa de compatibilidad electromagnética del
país en el que está instalado máquina.
arcole (Vr): Fecha del documento de entrega
dÉcLaraTiON de cONFOrMiTÉ eT cONsTiTuTiON
Le fabricant LiNz eLecTric spa - Viale del Lavoro, 30 - 37040 arcole ( Vr) italie, déclare que les éléments décrits dans ce manuel sont fabriqués en conformité
avec les normes: eN 60034-1, eN 60204-1, eN 61000-6-2, eN 61000-6-4, eN 55014-1, eN 55011.
Ils sont donc en conformité avec les directives :
- 2006/42/ce (Directive machines);
- 2014/35/ue (Basse tension);
- 2014/30/ue (Compatibilité Electromagnétique).
Cette conformité, l’utilisation de ces gammes de composants dans les machines qui appliquent la directive 2006/42/CE, à condition que leur intégration ou leur
incorporation et/ou le montage est conforme, entre autres choses, les règles de eN 60204 «Equipement électrique des machines» et nos instructions d’installation.
Les composants définis ci-dessus ne peuvent pas être mis en service avant que la machine dans laquelle ils sont incorporés a été déclarée conforme aux directives
applicables.
Remarque: Lorsque les composants sont alimentés par des convertisseurs électroniques adaptés et/ou asservis à des systèmes de surveillance et de contrôle élec-
tronique doit être installé par un professionnel qui assume la responsabilité de la conformité avec les règles sur les règles de la compatibilité électromagnétique du
pays dans lequel il est installé machine.
arcole (Vr): Date du document de livraison
KONFOrMiTäTserKLäruNG uNd eiNGLiederuNG
Der Hersteller LiNz eLecTric spa - Viale del Lavoro , 30 - 37040 arcole (Vr) italien, erklärt, dass die in diesem Handbuch beschriebenen Komponenten werden
in Übereinstimmung mit den Normen: eN 60034-1, eN 60204-1, eN 61000-6-2, eN 61000-6-4, eN 55014-1, eN 55011. Sie sind daher in Übereinstimmung mit
den Richtlinien:
- 2006/42/eG (Maschinenrichtlinie);
- 2014/35/ue (Niederspannung);
- 2014/30/ue (Elektromagnetische Verträglichkeit).
Solche Konformität, die Verwendung dieser Bereiche von Komponenten in Maschinen, die in der Richtlinie 2006/42/EG gelten, vorausgesetzt, dass ihre Integration
oder deren Einbau und/oder Montage entspricht, unter anderem den Regeln der EN 60204 «Elektrische Ausrüstung von Maschinen» und unsere Installationsan-
weisungen. Die oben definierten Komponenten nicht in Betrieb genommen werden, bis die Maschine, in die sie eingebaut werden, ist in Übereinstimmung mit
den geltenden Richtlinien erklärt werden.
Hinweis: Wenn die Komponenten mit speziell angepassten elektronischen Konvertern und/oder unterwürfig elektronische Überwachungs-und Kontrollsysteme
eingespeist muss von einem Fachmann, der die Verantwortung für die Einhaltung der Vorschriften zur elektromagnetischen Verträglichkeit Vorschriften des Landes
geht davon aus , in dem es installiert ist, installiert werden Maschine.
arcole (Vr): Datum des Lieferdokuments
dicHiaraziONe di cONFOrMiTà e di iNcOrPOraziONe - decLaraTiON OF cONFOrMiTy aNd iNcOrPOraTiON - decLaraciÓN de cONFOrMidad
e iNcOrPOraciÓN - dÉcLaraTiON de cONFOrMiTÉ eT cONsTiTuTiON - KONFOrMiTäTserKLäruNG uNd eiNGLiederuNG
9. iNsTaLLaTiON
site
The machine must be located in a place where openings for inlet and outlet of cooling
air are not obstructed. Furthermore check that conductive dusts, corrosive vapours,
humidity, etc. will not enter into the machine.
connection of the welding cables
Cable with “electrode holder” gun is normally connected to positive (+) terminal (3).
The earth return cable is normally connected to negative (-) terminal (4) of the welder;
earth terminal, in the opposite side of the cable, must be connected to the work piece or
a metallic work bench as near as possible to the joint to be made. Connected cables must
be turned fully into the quick plugs (3) and (4) to ensure a good electrical contact (loose
connections will cause overheating with consequent rapid deteriorations of the same).
Avoid using welding cables having length over 10 m.
10. WeLdiNG
This welder is designed to weld all kind of electrodes: rutile, basic, inox and cellulosic.
The majority of the covered electrodes has to be connected to pole (+) but some
electrodes has to be connected to the negative pole (-). Always verify the instructions
about polarity and most suitable current values on electrodes packing.
Welding current must be regulated according to electrode diameter and the type of
joint to be effected.
Parameter
Position
Flat Vertical Overhead
α 20° 30° 40°
g (mm) 2÷3 3÷4 2÷3
s (mm) 2÷3 2÷3 2÷3
α
s
g
As indication you can find here below a table with currents and electrode diameters:
Electrode diameter (mm) Welding current (A)
min max.
1.6 25 ÷ 50
2 40 ÷ 80
2.5 60 ÷ 110
3.2 80 ÷ 160
4 120 ÷ 200
5 150 ÷ 250
The user must consider that in case of same electrode diameter, higher current values
must be used for flat welding and lower values for vertical and overhead welds.
The quality of the weld depends not only by the used current intensity, but also by
electrode type and diameter, arc length, speed and position of the execution and state
of the electrodes which should be preserved from damp in theirs packing.
Procedures
Holding the mask in front of the face, strike the electrode tip on the work piece as if
you were striking a match.
Do not hit the electrode on the work piece because you could damage the electrode
covering and make strike-up difficult.
As soon as arc is ignited, maintain a distance from the work piece equal to the diameter
of the electrode; keep an angle of 20° - 30° as it advances.
For problems relevant to welding current see here below.
ADVANCEMENT
TOO SLOW ARC TOO SHORT CURRENT TOO
LOW
ADVANCEMENT
TOO FAST
ARC TOO LONG CURRENT TOO
HIGH PROPER WELDING
BEAD
11. TrOuBLe sHOOTiNG FOr e2W10 dc-K series
GUASTO CAUSE INTERVENTI
Alternator do not delf-
energise
1) Insufficient residual voltage
2) Connection break
3) Three-phase diode bridge is broken
4) Insufficient speed
5) Windings breakdown
6) Poor contact of the brushes
1) Excite the rotor using a battery
2) Reset the connection
3) Replace three-phase diode bridge
4) Adjust speed regulator of the drive
motor
5) Check winding resistances and replace
damaged part
6) Clean and check the slipring
Low no-load voltage 1) Low revolving speed
2) Poor contact of the brushes
3) Windings breakdown
4) Three-phase diode bridge is broken
1) Adjust speed regulator of the drive
motor
2) Clean and check or replace the slipring
3) Check winding resistances and replace
damaged part
4) Replace three-phase diode bridge
Unstable voltage 1) Rotating mass too small
2) Uneven speed
3) Poor contact on collector
1) Increase the flywheel of the
drivemotor
2) Check and repair speed regulator of
the drive motor
3) Check and clean the slipring and
brushes
No delivery of current
when used as welder
but the machine works
properly as alternator
1) Intervention of thermal protection
2) Diode bridge is broken
3) Reactance/compound is broken
4) Welding rectifer is broken
5) Breackdown of the welding winding
1) Wait the automatic flywheel of the
drive motor
2) Check and replace the diode bridge
3) Check and replace the reactance/
compound
4) Replace the welding rectifer
5) Check the resistance and replace the
broken part
Unstable current
as welder but the
machine
works properly as
alternator
1) Current or polarity is not correct
for the type og electrode
2) Welding rectifer is broken
1) Check current setting and polatity of
the electrode
2) Check and replace the welding rectifer
Noisy Sound
1) Defective mechanical coupling
2) Short circuit in one of the windings or
on the load
3) The bearing is broken
1) Check and modify the alignment
2) Check windings and load
3) Replace the broken bearing
RICAMbI - SPARE PARTS - PARTES DE REPUESTO - PIECES DE RECHANGE - ERSATZTEILE
Nº COD. RICAMBI SPARE PARTS LISTA DE REPUESTOS PIECES DETACHEES ERSATZTEILE
1 — CARCASSA CON STATORE FRAME WITH STATOR CARCAZA CON ESTATOR CARCASSE AVEC STATOR GEHAUSE MIT STATOR
2a — INDUTTORE ROTANTE B9 B9 ROTATING INDUCTCTOR INDUCTOR ROTANTE B9 ROUE POLAIRE B9 DREHANKER B9
2b — INDUTTORE ROTANTE B14 B14 ROTATING INDUCTOR INDUCTOR ROTANTE B14 ROUE POLAIRE B14 DREHANKER B14
3 E10SE001A SCUDO POSTERIORE B9 ALTO B9 HIGH REAR SHIELD TAPA POSTERIOR ALTA B9 FLASQUE ARRIERE HAUTE B9 HINTERER HOER LAGERSCHILD B9
4a — SCUDO ANTERIORE B9 B9 FRONT SHIELD ESCUDO ANTERIOR B9 FLASQUE AVANT B9 VORDERER LAGERSCHILD B9
4b E10SB001B SCUDO ANTERIORE B3/B14 B3/B14 FRONT SHIELD ESCUDO ANTERIOR B3/B14 FLASQUE AVANT B3/B14 VORDERER LAGERSCHILD B3/B14
6 E10BT099DSV SCATOLA BASETTA TERMINAL BOX CAJA DE BORNES BOITE A BORNE KLEMMENKASTEN
7 E10BT099DCV COPRISCATOLA BASETTA TERMINAL BOX COVER TAPA CAJA DE BORNES COUVERCLE BOITE A BORNE DECKEL
8c — CUFFIA DI PROTEZ. PER ACCESSORI FORATA DRILLED REAR COVER PROTECCION POSTERIOR ALTA PERFORADA
COIFFE DE PROTECTION ARRIERE POUR ACCESSOIRES
PERCEE
HINTERE HAUBE HINTERER FÜR ZUBEHÖR DURCHBOHRT
9 E10KA010A TAPPO POSTERIORE REAR PLUG TAPON BOUCHON POSTERIEUR HINTERER VERSCHLUSS
10 E10VE000B VENTOLA FAN VENTILADOR VENTILATEUR LüFTER
11 EX411434320 CUSCINETTO POSTERIORE REAR BEARING COJINETE POSTERIOR ROULEMENT ARRIERE LAGER KUPPLUNGSGEGENSEITE (HINTEN)
12 EX411465325 CUSCINETTO ANTERIORE FRONT BEARING COJINETE ANTERIOR ROULEMENT AVANT LAGER KUPPLUNGSSEITE (VORNE)
13 — TIRANTE CENTRALE CENTRAL TIE ROD TIRANTE DE LA TAPA TIRANT CENTRAL MITTELSTANGE
13a — BUSSOLA TIRANTE CENTRALE BUSCH THREADED CILINDRO ROSCADO DOUILLE POUR TIRANT CENTRAL BUCHSE FUR MITTELSTANGE
14 E10KA000A COLLETTORE A 2 ANELLI SLIP RING ANILLOS COLECTORES COLLECTEUR A DEUX BAGUES KOLLETOR
15 E10KA015A BUSSOLA ISOLANTE ISOLATING BUSH AISLADOR DOUILLE ISOLANTE ISOLIEREND BÜCHSE
18a E10KA012A MORSETTIERA 4 POLI TERMINAL BOARD 4P BORNERA 4P BORNIER 4P 4-POLIGES KLEMMENBRETT
20 EX541802080R PONTE A DIODI TRIFASE THREE PHASEBRIDGE PUENTE RECTIFICADOR TRIFASICO PONT REDRESSEUR TRIPHASE DREIPHASEN-DIODENBRÜCKE
23 E10TAS220DCK1 COMPOUND COMPOUND COMPOUND COMPOUND COMPOUND
26 E10KA002A PORTASPAZZOLE COMPLETO COMPLETE BRUSH HOLDER PORTAESCOBILLAS COMPLETE PORTE-BALAIS COMPLET BÜRSTENHALTER
29 E10KA016B PROTEZIONE ANTERIORE IP21 IP 21 FRONT COVER PROTECCION ANTERIOR IP21 PROTECTION AVANT IP21 SCHUTZ IP 21
31 — PRESE SOCKETS ENCHUFES PRISES STECKDOSEN
32 — BREAKER BREAKER BREAKER BREAKER BREAKER
33 — CAPPUCCIO BREAKER BREAKER CAP CAPUCHON BREAKER PROTECTION EXTÉRIEURE BREAKER SHUTZKAPPE
40 EYINDU2W00 INDUTTANZA SALDATRICE WELDING INDUCTANCE INDUCTANCIA DE SOLDADURA INDUCTANCE DE SOUDURE INDUKTANZ
42 EXCOMSA16A6PM45 COMMUTATORE 6 POSIZIONI 6 POSITION SWITCH CONMUTADOR 6 POSICIONES COMMUTATEUR 6 POSITIONS SECHSSTELLENUMSCHALTER
44 E10BT068BV220DCK1 PANNELLO SALDATRICE DC DC WELDER PANEL PANEL SOLDADORA AC TABLEAU SOUDEUSE EN COURANT ALTERNATIF WECHSELSTROMSCHWEISSMASCHINETAFEL
52 E10KA172B SUPPORTO COMPOUND COMPOUND BASE SOPORTE COMPOUND SUPPORT COMPOUND STANDER-COMPOUND
60 EXCOMSA16A4PM45 COMMUTATORE 4 POSIZIONI 4 POSITION SWITCH CONMUTADOR 4 POSICIONES COMMUTATEUR 4 POSITION VIERSTELLENUMSCHALTEN
61 EYPRSD3860259RD PRESA “DINSE” FEMMINA DI SALDATURA FEMALE WELDING TERMINAL BORNE HEMBRA DE SOLDADURA BORNE DE SOUDAGE AUFNAMEKLEMME SCHWEISSUNG
62 E10BT100C PIASTRA SALDATRICE DC DC STEEL PLATE PLANCHA SOLDADURA PLAQUE SOUDEUSE HALTERUNGSPLATTE DER SCHWEISSMASCHINE DC
63 EYRDPTS52406098 PONTE A DIODI PTS 60 PTS 60 RECTIFIER BRIDGE PUENTE A DIODOS PTS 60 PONT REDRESSEUR PTS 60 DIODENBRÜCKE PTS 60
73 EXCOM3PVLR COMMUTATORE 2 VIE 3 POSIZIONI 3 POSITION SWITCH CONMUTADOR 3 POSICIONES COMMUTATEUR 3 POSITIONS DREISTELLENUMSCHALTER
88 E00ZF315A DISTANZIALE SPACER DISTANCIADOR ENTRETOISE DISTANZSCHEIBE
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
E2W10 DC-K ALTERNATORS/WELDERS SERIES
eN