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  Depending on the welding process and the type of 

the gun, install the nozzle (GMAW process) or 
protection cap (FCAW-SS process). 

 

 WARNING

 

Take precaution to keep eyes and hands away from the 
end of the gun while the wire is being come out of the 
threated end. 
 

Changing Driving Rolls 

 

 WARNING

 

Turn the input power off of the welding power source 
before installation or changing drive rolls. 
 

SPEEDTEC 180C

 and 

SPEEDTEC 200C

 is equipped 

with drive roll V0.8/V1.0 for steel wire. For others wire 
sizes, is available the proper drive rolls kit (see 
"Accessories" chapter) and follow instructions: 

  Turn the welding machine off. 

  Release the pressure roll lever [30]. 

  Unscrew the fastening cap [29]. 

  Change the drive rolls [31] with the compatible ones 

corresponding to the used wire. 

 

29

31

30

 

Figure 6. 

 

  Screw fastening cap [29]. 

 

Gas Connection 

A gas cylinder must be installed with a proper flow 
regulator. Once a gas cylinder with a flow regulator has 
been securely installed, connect the gas hose from the 
regulator to the machine gas inlet connector. Refer to 
point [17] of the Figure 3. 
 

 WARNING

 

The welding machine supports all suitable shielding 
gases including carbon dioxide, argon and helium at a 
maximum pressure of 5,0 bars. 
 

Welding GMAW, FCAW-SS Process 

SPEEDTEC 180C

 and 

SPEEDTEC 200C

 can be used to 

welding GMAW and FCAW-SS process. 

SPEEDTEC 200C

 has been provided with synergic 

GMAW process. 

SPEEDTEC 180C

 and

 SPEEDTEC 200C

 does not 

include the gun necessary for GMAW or FCAW-SS 
welding. Depending on the welding process can be 
purchased separately (see "Accessories" chapter). 
 

Preparation the Machine for Welding 
GMAW and FCAW-SS Process. 

Procedure of begin welding of GMAW or FCAW-SS 
process: 

  Determine the wire polarity for the wire to be used. 

Consult the wire data for this information. 

  Connect output the gas-cooled gun to GMAW / 

FCAW-SS process to Euro Socket [7]. 

  Depending on the using wire, connect the work lead 

[19] to output socket [8] or [9]. See [25] point – 
terminal block of changing polarity. 

  Connect the work lead to the welding piece with the 

work clamp. 

  Install the proper wire. 

  Install the proper drive roll. 

  Make a sure, if it is needed (GMAW process), that 

the gas shield has been connected. 

  Turn the machine on. 

  Push the gun trigger to feed the wire through the gun 

liner until the wire comes out of the threaded end. 

  Install a proper contact tip. 

  Depending on the welding process and the type of 

the gun, install the nozzle (GMAW process) or 
protection cap (FCAW-SS process). 

  Close the left side panel. 

  The welding machine is now ready to weld. 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 

Welding GMAW, FCAW-SS Process in 
Manual Mode 

Depending on welding machine, in manual mode can be 
set: 
 

SPEEDTEC 180C 

  The welding load voltage 

  WFS 

  Inductance 

SPEEDTEC 200C 

Basic menu 

Advanced menu 

  The welding load 

voltage 

  WFS 

  2-Step / 4-Step 

  The welding load 

voltage 

  WFS 

  Burnback 

  Run-in WFS 

  Spot Time 

  Preflow Time/ 

Pastflow Time 

  2-Step/4-Step 

  Inductance 

 

The 2-Step - 4-Step

 changes the function of the gun’s 

trigger. 

  2 Step trigger operation turns welding on and off in 

direct response to the trigger. Welding process is 
performed when the gun’s trigger is pulled. 

  4-Step mode allows to continue welding, when the 

gun’s trigger is released. To stop welding, the gun’s 
trigger is pulled again. 4-step mode facilitates to 
making long welds. 

 

 WARNING

 

4-Step does not work during Spot Welding. 
 

Содержание Speedtec 180C

Страница 1: ...IM3039 8 2015 REV05 SPEEDTEC 180C 200C OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Страница 2: ...EC 180C K14099 1 SPEEDTEC 200C conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 5 EN 60974 10 2007 26 07 2012 Paweł Lipiński Operations Director Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland 12 05 ...

Страница 3: ...ler For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Where Purchased ENGLISH INDEX Safety 1 Introduction 2 Installation and Operator Instructions 2 Electromagnetic Compatibility EMC 12 Technical Specifications 13 WEEE 14 Spare Parts 14 Electrical Schemat...

Страница 4: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Страница 5: ...t upgrade at the same time the operator s manual Introduction The welding machines SPEEDTEC 180C enables welding GMAW MIG MAG FCAW SS SMAW MMA The welding machines SPEEDTEC 200C enables welding GMAW MIG MAG FCAW SS SMAW MMA GTAW arc ignition using lift TIG The following equipment has been added to SPEEDTEC 180C and SPEEDTEC 200C Work lead 3m Gas hose 2m Driving roll V0 8 V1 0 for solid wire mounte...

Страница 6: ...put supply is adequate for normal operation of the machine The necessary delayed fuse or circuit breaker with B characteristic and cable sizes are indicated in the technical specification section of this manual WARNING The welding machine can be supplied from a power generator of output power at least 30 larger than input power of the welding machine WARNING When powering welder from a generator b...

Страница 7: ...ectrode holder with lead work lead 9 Negative Output Socket for the Welding Circuit For connecting an electrode holder with lead work lead 10 Left Knob The value of parameter in the upper left side of display 13 is adjusted 11 Right Knob The value of parameter in the upper right side of display 13 is adjusted 12 Set Knob Type of welding procedure and welding settings is changed by this knob 13 Dis...

Страница 8: ... be given at the welding holder WARNING Positive polarity is set at the factory WARNING Before welding check the polarity for using electrodes and wires If the welding polarity has to be changed user should Switch off the machine Determine the wire polarity for the wire to be used Consult the electrode data for this information Take off the terminal block s shield 24 The tip of the wire on the ter...

Страница 9: ...ckwise decreases the spring tension and you can decrease the brake torque After finishing of adjustment you should screw in the fastening cap again Adjusting of Force of Pressure Roll Force The pressure arm controls the amount of force the drive rolls exert on the wire Pressure force is adjusted by turning the adjustment nut clockwise to increase force counterclockwise to decrease force Proper adj...

Страница 10: ...Welding GMAW and FCAW SS Process Procedure of begin welding of GMAW or FCAW SS process Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 7 Depending on the using wire connect the work lead 19 to output socket 8 or 9 See 25 point terminal block of changing polarity Connect the work ...

Страница 11: ...hen the gun s trigger is pulled 4 Step mode allows to continue welding when the gun s trigger is released To stop welding the gun s trigger is pulled again 4 step mode facilitates to making long welds WARNING 4 Step does not work during Spot Welding The Burnback Time is the amount of time that the weld output continues after the wire stops feeding It prevents the wire from sticking in the puddle a...

Страница 12: ...Connect the work lead to the welding piece with the work clamp Install the proper tungsten electrode in the GTAW torch Turn the machine on Set the welding parameters The welding machine is now ready to weld By applying the principle of occupational health and safety at welding welding can be begun During welding GTAW process the user can set function SPEEDTED 200C Basic menu Advanced menu The weld...

Страница 13: ...ion Inductance Select Gas Switch On Output Voltage TIG MMA only Spot Welding Setting Select Wire Type material Switch Off Output Voltage TIG MMA only Spot Timer Select Wire Size diameter Unlock panel Switch off Spot Welding Select Function of Gun Trigger 2 Step 4 Step Unlock Panel by Code 2 Step Configuration and Set up Hot Start 4 Step Lock Unlock Panel Arc Force Memory Lock Panel Adjust Voltage ...

Страница 14: ...un condition replace it if necessary Check condition and operation of the cooling fan Keep clean its airflow slots Periodic maintenance every 200 working hours but at list once every year Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the cabinet inside If it is required clean and tighten a...

Страница 15: ...rocesses Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area ...

Страница 16: ...24 Vdc SMAW 57 Vdc 100 100A 24 Vdc 30 160A 26 4 Vdc GTAW 57 Vdc 100 100A 14 Vdc 40 160A 16 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS MSAW GTAW 180C 20A 200A 20A 200A 20 160A 200C 20A 200A 20A 200A 20 160A 20A 160A RECOMMENDED INPUT CABLE AND FUSE SIZES Fuse or Circuit Breaker Size Power Lead 230V 180C B 16A B 25A 3 Conductor 2 5mm 2 200C B 16A B 25A 3 Conductor 2 5mm 2 DIMENSION Weight Height Width...

Страница 17: ...are Part manual supplied with the machine which contains a picture descriptive part number cross reference Electrical Schematic Refer to the Spare Parts manual supplied with the machine English Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE and its implementation in accordance with n...

Страница 18: ...40 10A Contact Tip M6x25mm Al 1 0mm KP10468 Protection cap to FCAW SS process K10513 17 4V GTAW torch 4m E H 200A 25 3M Welding cable with electrode holder to SMAW process 3m K14010 1 Work Lead 3m KIT 200A 25 3M Lead s KIT to SMAW process The electrode holder with lead to SMAW process 3m Work lead 3m R 0010 450 1R Protective screen Drive rolls to 2 driven rolls Solid wires KP14016 0 8 V0 6 V0 8 KP...

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