Contents
Safety
Read and carefully observe installation
instructions before installing, operating or
troubleshooting assembly. Assembly must
be installed, maintained and repaired
exclusively by persons familiar with
instructions.
Install assembly only after safety
instructions have been read and are
completely understood.
• Adequate personal protection must be
used to prevent splashing of material on
skin or in eyes.
• Always disconnect power source
(electricity, air or hydraulic) from pump
when not in use.
• Equipment generates very high grease
pressure. Extreme caution should be used
when operating equipment as material
leaks from loose or ruptured components
can inject fluid through skin and into body.
If fluid appears to penetrate skin, seek
attention from doctor immediately.
• Do not treat injury as simple cut. Tell
attending doctor exactly what type of
fluid was injected.
• Any other use not in accordance with
instructions will result in loss of claim for
warranty or liability.
• Do not misuse, over-pressurize, modify
parts, use incompatible chemicals, fluids,
or use worn and/or damaged parts.
• Do not exceed stated maximum working
pressure of pump or of lowest rated
component in system.
• Always read and follow fluid
manufacturer’s recommendations
regarding fluid compatibility, and use of
protective clothing and equipment.
• Failure to comply may result in personal
injury and/or damage to equipment.
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for safety . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . 3
Pump specifications . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . 3
specifications . . . . . . . . . . . . . . . . . . . . . . 3
Inspection . . . . . . . . . . . . . . . . . . . . . . . .
Damaged pumps . . . . . . . . . . . . . . . . . .
lubrication system controller . . . . . . . . . 4
Pump without controller . . . . . . . . . . . . . 4
Pump dimensions . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . .
Electric FlowMaster II pump . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . .
Prime pump . . . . . . . . . . . . . . . . . . . . . . 7
Set pump speed . . . . . . . . . . . . . . . . . . . 7
Crankcase oil service interval . . . . . . . . . 7
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Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crank rod and eccentric . . . . . . . . . . . . . 9
Reciprocating tube . . . . . . . . . . . . . . . . . 10
Crank rod . . . . . . . . . . . . . . . . . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . . . . . .
assembly . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Non-common repair parts . . . . . . . . . . .
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NOTE
Emphasizes useful hints and
recommendations as well as
information for efficient and
trouble-free operation.
CAUTION
Indicates a dangerous situation that can
lead to light personal injury or property
damage if precautionary measures are
ignored.
WARNING
Indicates a dangerous situation that
could lead to death or serious injury if
precautionary measures are ignored.
DANGER
Indicates a dangerous situation that will
lead to death or serious injury if
precautionary measures are ignored.
Explanation of signal
words for safety
*
Indicates change.
2