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Page 6 of 16

User Manual

Operation Instructions

Subject to modifications

4.1EN-10004-A08

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety Instructions, continuation 

Installation 

 

1013A94 

ATTENTION! 

The use of any spare parts can result in 
serious damage to your lubrication device. 
Therefore, for the operation of your lubri-
cation device use only original spare 
parts

1) 

by Lincoln GmbH. 

1)

 See as of page 14 “Spare Parts and Accessories“ 

 

 

6001a02 

IMPORTANT 

Observe the installation guidelines and 
instructions of the machine/ unit manufac-
turer when drilling and welding, as well as 
the specified minimum distance on vehicle/ 
chassis frames for holes between up-
per/lower rim of the frame or between two 
bores. 

 

Installation and Maintenance of Lubricating Hoses 

 

1013A94 

ATTENTION! 

The operational safety of the MOP (me-
chanically-driven oil pump) is only guaran-
teed with a professional installation and 
maintenance of hydraulic hoses/lines. 
Observe the following points! 

Lubrication lines 

 

may never be subjected to torsion  

 

must be installed twist-free 

 

must not rub against metal components or edges 

 

are to undergo regular visual checks and must be ex-
changed in the case of wear. 

Pay attention with non linear installations to allow for as large 
a bending radius as possible. Avoid kinks! In constricted 
installation conditions use pipe elbow unions to avoid the 
danger of kinking behind the hose socket. 

 

Installation 

Location & Fixation 

 

B-MOP112-010a08 

Fig. 1 

Installation of MOP and reservoir 

  Install the MOP 1 (Fig. 1) vertically and on smooth planes 

(//D = max. 0.3 mm) directing the MOP driving shaft 3 to 
the prolonged driving shaft A (provided by the user). 
MOP driving shaft Ø .……………………………… 8 mm 
MOP range of speeds: 
- Shaft 1 / 2 ……………………………… 30 up to 280 min

-1

 

  Fix the reservoir 5 of the MOP vertically. Make sure to 

provide a proper line run B between MOP (on driving 
shaft A) and reservoir 5. 

  Provide sufficient space for a later filling of the reservoir 

from the top (min. 500 mm). 

 

A fastening set consisting of 2 screws, 4 washers and 
2 nuts (M8) is included in each MOP 112 supplied (tight-
ening torque 10 Nm ±5%). 

 

 

1013A94 

CAUTION! 

Before starting any maintenance or repair 
work, disconnect the MOP from the power 
supply to avoid unintended operation. 

 
1 - 

MOP (mechanically-driven oil pump) 

 

2 - 

Pump element (1 of optional 12) 

3 - 

MOP driving shaft 

4 - 

MOP inlet port 

5 - 

Reservoir, 5 liters 

A - 

Driving shaft (to be provided by user) 

B - 

Lubricant supply line (Ø 12 mm)   

 

C - 

Lubricant feed line (Ø 6 mm) 

//D -  Admissible tolerance of smoothness (0.3 mm) 

Содержание MOP 112

Страница 1: ...modifications User Manual OperationInstructions 4 1EN 10004 A08 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Mechanically Driven Oil Lubrication Pump MOP 112 6014c07 810 53025 1 ...

Страница 2: ... 6227 33 0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to modifications without prior notification 2008 by LINCOLN GmbH Postfach 1263 D 69183 Walldorf Phone 49 6227 33 0 Fax 49 6227 33 259 ...

Страница 3: ... Safety Instructions 5 Operation Maintenance Repair 5 Disposal 5 Installation 6 Installation and Maintenance of Lubricating Hoses 6 Installation Location Fixation 6 Connection of the Lubricant Lines 7 Use of QuickLinc Connecting Elements 7 Pump Element 7 Connection of Lube Points 7 Page Start up Filling of Reservoir 8 Filling of Line System 8 Description System Design 9 Operating Method 9 Type Cod...

Страница 4: ... sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safety Instructions and its design shall neither be modified nor transformed 2 The pump system shall be operated only if it is in a proper functioning condition and if i...

Страница 5: ...ted oils or components arbitrary modification of system parts use of unauthorized spare parts Accident Prevention Regulations To prevent accidents observe all city state or provincial and federal safety regulations of the country in which the MOP 112 will be used General Safety Instructions MOP 112 mechanically driven oil lubrication pumps are designed with state of the art technology can be assem...

Страница 6: ...visual checks and must be ex changed in the case of wear Pay attention with non linear installations to allow for as large a bending radius as possible Avoid kinks In constricted installation conditions use pipe elbow unions to avoid the danger of kinking behind the hose socket Installation Location Fixation B MOP112 010a08 Fig 1 Installation of MOP and reservoir Install the MOP 1 Fig 1 vertically...

Страница 7: ...07 Fig 3 Pump Element Pump elements are available in 3 versions without with 1 with 2 metering washers The MOP can be supplied with up to 12 preassembled pump elements The output of a pump element depends on the number of preassembled metering washers and the speed of the driving shaft provided by the user Preassembled pump elements can be unscrewed for replacement purposes Instead of a pump eleme...

Страница 8: ...ed vertically Should the oil level be too low open the reservoir cover 8 Fig 5 Refill clean oil through filter insert 9 Close the reservoir cover again in order to avoid contami nation inside the reservoir Fig 5 Filling of the 5 liter reservoir 6494c05 8 Reservoir cover 9 Filter insert Filling of Line System The filling of lubrication lines with lengths over 0 5 m in the installed system proceeds ...

Страница 9: ...ed by user B Lubricant supply line Ø 12 mm C Lubricant feed line Ø 6 mm Operating Method The MOP 112 mechanically driven oil lubrication system is driven by the driving shaft A Fig 6 of a carrier device i e baler The rotary movement of the driving shaft 3 is transmit ted to various cam disks inside the MOP These cam disks then activate the installed pump elements 2 maximum 12 pump elements Thereby...

Страница 10: ...ithout metering washer Number of pump elements 2 1 to 12 B Pump element 0 05cm stroke 1 metering washer Number of pump elements 3 1 to 12 C Pump element 0 025cm stroke 2 metering washers Number of closure plugs 1 to 12 V Closure plug Accessories optional 6872b07 Fig 7 Configuration of outlet positions Configuration of outlet positions 1 1 2 3 4 5 6 7 8 9 10 11 12 12 X X X X X X X X X X X X 11 X X ...

Страница 11: ...erflow if ground slopes are 20 IMPORTANT CHAIN OIL ONLY Observe paragraph Suitable Oils in chapter Technical Data Repair For repair work on the MOP 112 use only original parts by Lincoln GmbH see chapter Spare Parts Accessories page 14 Using non Lincoln parts voids the system warranty Troubleshooting Fault 1 Pump does not supply oil Cause Remedy through operating personnel Oil reservoir empty Refi...

Страница 12: ...mensions Height 302 mm Width 205 mm Depth 180 mm Lines Lubricant supply line Ø 12 mm Lubricant feed line Ø 6 mm Suitable Oils 1 Mineral oils SAE 0W 40 Biological oils based on ester Synthetic oils based on ester and or PAD 1 Observe with the selection of an oil the admissible operating temperature of the MOP 1013A94 ATTENTION The following oils must not be used in the MOP 112 used oils gear oils g...

Страница 13: ...uctions 4 1EN 10004 A08 LINCOLN GMBH POSTFACH 1263 D 69183 WALLDORF TEL 49 6227 33 0 FAX 49 6227 33 259 Technical Data continuation Dimensions continuation Pump element 6757b07 Fig 10 Dimensions of the pump element Reservoir 6757a07 Fig 11 Dimensions of the reservoir ...

Страница 14: ...er Pump Element cm 3 min Speed of Driving Shaft 1 min 1 Pump element without metering washer with 1 metering washer with 2 metering washers 6872e08 Fig 12 Outputs per pump element with driving shaft 1 Ratio 1 19 53 With Driving Shaft 2 Output pump element cm 3 min 6872d08 Speed of Driving Shaft 2 min 1 Pump element without metering washer with 1 metering washer with 2 metering washers 6872e08 Fig ...

Страница 15: ...date signature date signature data firma GR E P NL DK Δηλωση του κατασκευασ του συμφ με τις προδιαγρ αφες 98 37 ΕΟΚ παρ ΙΙ Β Declaración del fabricante conforme con la Directiva CE sobre máquinas 98 37 CEE Anexo II B Declaração do Fabricante segundo directiva CE 98 37 CEE Anexo II B Verklaring van de fabrikant inzake de richtlijn betreffende machines 98 37 EEG bijlage II B Fabrikantens erklaring i...

Страница 16: ...One Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 800 424 5359 Lincoln GmbH Heinrich Hertz Straße 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial Corporation 51 Changi Business Park Central 2 09 06 The Signature Singapore 486066 Phone 65 6588 0188 Fax 65 6588 3438 Email sales lincolnindustrial com sg Copyright 2008 Printed in Germany Web site w...

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