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D-1
MAINTENANCE
D-1
ROUTINE MAINTENANCE
Remove accumulated dust and dirt from the internal
componentsofthecoolerbyblowingitoutwithalow-
pressureairhoseorremovingitwithavacuumhose.
PERIODIC MAINTENANCE
In dirty or dusty environments or if biological growth
occursinthecoolant,itmaybenecessarytoflushthe
coolant reservoir. Drain the old coolant, rinse the
inside of the reservoir and circulate rinsing solution
through the coolant system. Add new coolant when
cleaningisfinished.
It is recommended to flush the
coolant at least once a year.
A cooling system free
from debris offers increased cooling efficiency and
longer pump and torch life. See the Coolant
TreatmentRecommendationinthis“SectionD-2”.
NOTE:
Pure solutions and mixtures of, or materials
(i.e. towels wetted) with ethylene glycol are toxic to
humans and animals. They must not be haphazardly
discarded, especially by pouring liquids down the
drain.ContactthelocalEPAofficeforresponsibledis-
posalmethodsorforrecyclinginformation
PUMP MAINTENANCE
Thepumpheadhasa"builtin"strainerontheinletsideof
the pump.
It is recommended to clean or replace the
pumps inlet strainer at least once a year. (See Above):
•
Drainthecoolantreservoirandallcoolantlines.Dispose
ofthecoolantproperlyasspecifiedin
NOTE
above.
•Hold the pump head firmly to apply a counter-torque when
loosingthestrainer's7/8"acornnutlocatedonthebottom.Do
not confuse with 3/4" acorn nut. Remove nut and slide inlet
strainerdownandoutfromthepumphead.
•Gentlyrinsethestrainerunderrunningwatertothor-
oughlycleanit.
•Use a mirror to inspect the inside of the pump for
contamination. Carefully remove hardened debris
with a dental pick if necessary, without scratching
theinsideofthepump.
•Reinstall the strainer and 7/8 acorn nut, tightening
/-15in-lbs.oftorque.Wipedryallareawet-
ted with coolant. Dispose of coolant soaked towels
properlyasspecifiedabove.
•For a more in depth procedure, See Section D-2,
“PumpInletStrainer”.
PUMP MOTOR
TheCOOLARC
®
40isratedforcontinuousoperation.
It is recommended to re-oil the pump motor bearings
onceayearasfollows:
•Removetheplasticplugslocatedonthetopofboth
theinboardandoutboardbearingend-caps.
•Re-oil each bearing with 30-35 drops of SAE 20 oil
thenreinstallbothplugs.
HEAT EXCHANGER
To maintain maximum cooler efficiency, the heat
exchanger should be kept free of dust and dirt build-
up.Cleantheheatexchangerperiodicallyusingavac-
uumhoseoralow-pressureairline.Avoidplacingthe
unit near a flux hopper or a flux waste container. A
clean heat exchanger offers better cooling perfor-
manceandlongerproductlife.Inextremelydirtyenvi-
ronments, it may be necessary to remove the heat
exchanger completely from the cooler and clean the
finswithsoapandwater.Usecaretoavoiddamaging
thefins.
RESERvOIR COOLANT LEvEL
Thereservoirvolumeshouldbecheckeddailybefore
using the cooler. Remove the reservoir fill cap and
checkthecoolantlevel.Thereservoirisfullwhenthe
coolant level is just below the reservoir fill opening
withtheunitintheuprightposition.Keepthereservoir
full, especially after disconnecting the water lines or
changingtheaccessorybeingcooled.
COOL ARC
®
40
ELECTRIC SHOCK
can kill.
• Disconnect input power by
removing plug from receptacle
before working inside Cooler.
• Do not operate with covers
removed.
• Use only grounded receptacle.
• Do not remove the power cord ground prong.
• Do not touch electrically “hot” parts inside
Cooler.
• Have qualified personnel do the installation,
maintenance and troubleshooting work.
See additional warning information at the
front of this operator’s manual.
------------------------------------------------------------
WARNING
SAFETY PRECAUTIONS
Содержание cool arc 40
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