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LINCOLN Model 85621 sm-rev0510 

Form # 404160   Page 15

DIAPHRAGM SERVICING

To  service  the  diaphragms  first  shut  

off  the  suction,  then  shut  off  the  

discharge lines to the pump.  Shut off 

the compressed air supply, bleed the  

pressure from the pump and disconnect 

the air supply line from the pump.  Drain 

any remaining liquid from the pump.

 

Step  #1:

    See  the  pump  assembly 

drawing  and  the  diaphragm  servicing  

illustration.

Using  a  1/2”  wrench  or  socket,  

remove the 16 capscrews (item 10) that 

fasten the manifolds (items 22 & 23) to 

the outer chambers (item 14).

 

Step #2: 

 Removing outer chambers.

Using  a  1/2”  wrench  or  socket,  

remove the 16 capscrews (item 9), that 

fasten  the  outer  chambers  (item  13),  

diaphragms (item 14) and intermediate 

(item 5) together.

 

Step  #3:

    Removing  the  diaphragms 

and diaphragm plates.

Use  a  7/8”  wrench  or  six  point 

socket to remove the outer diaphragm 

plate assemblies, diaphragms (item 16) 

and inner diaphragm plates (item 29) 

from  the  diaphragm  rod  (item  32)  by  

turning  counterclockwise.    Inspect 

the  diaphragm  for  cuts,  punctures,  

abrasive  wear  or  chemical  attack.   

Replace the diaphragms if necessary.  

DO  NOT  USE A  WRENCH  ON THE  

DIAPHRAGM ROD.  FLAWS ON THE 

SURFACE MAy DAMAGE BEARINGS 

AND SEALS.

 

 

Step  #4:

 Assembling  the  diaphragm 

and diaphragm plates to the diaphragm 

rod.

Push the threaded stud of one outer 

diaphragm plate assembly through the 

center of one diaphragm and through 

one inner diaphragm plate. Install the  

diaphragm with the natural bulge facing 

away from the diaphragm rod and make 

sure the radius on the inner diaphragm 

plate  is  towards  the  diaphragm,  as  

indicated  on  the  diaphragm  servicing  

illustration.  Thread the assembly onto 

the diaphragm rod, leaving loose.

 

Step #5:

  Installing the diaphragm and 

rod assembly to the pump.

Make sure the bumper (item 6) is 

installed over the diaphragm rod.  Insert 

rod into pump.

On the opposite side of the pump, 

pull  the  diaphragm  rod  out  as  far  as  

possible.  Make sure the second bum-

per is installed over the diaphragm rod.

Push the threaded stud of the other 

outer diaphragm plate assembly through 

the center of the other diaphragm and 

through  the  other  inner  diaphragm 

plate.  Make sure the radius on the inner  

diaphragm  plate  is  towards  the  

diaphragm.  Thread the assembly onto 

the diaphragm rod.  Use a 7/8” wrench 

or socket to hold one outer diaphragm 

plate.  Then, use a torque wrench to 

tighten the other outer diaphragm plate 

to  the  diaphragm  rod  to  500  in.  lbs. 

(56.5 Newton meters).

Align  one  diaphragm  with  the  

intermediate  and  install  the  outer  

chamber  to  the  pump  using  the  8 

capscrews.  Tighten  the  opposite  

diaphragm plate until the holes in the  

diaphragm align with the holes in the  

intermediate.   Then,  install  the  other 

outer chamber using the 8 capscrews.

 

Step #6:

  Reinstall the manifolds to the 

pump using the 16 capscrews.

The  pump  is  now  ready  to  be  

reinstalled, connected and returned to  

operation.

Read these instructions 

completely,  before  in- 

stallation and start-up. 

It is the responsibility of 

the purchaser to retain 

this  manual  for  reference.  Failure  to 

comply with the recommendations stated 

in this manual will damage the pump, and 

void factory warranty.

IMPORTANT

Содержание 85621

Страница 1: ...ble Service and Conversion Kits 10 Composite Repair Parts List 11 Air Valve Assembly Drawing Parts List and Servicing 12 Actuator Plunger Servicing 13 Diaphragm Service Drawing 14 Diaphragm Servicing...

Страница 2: ......

Страница 3: ...atures INTAKE DISCHARGE PIPE SIZE 1 NPT internal CAPACITY 0 to 106 gallons per minute 0 to 401 liters per minute AIR VALVE No lube no stall design SOLIDS HANDLING Up to 25 in 6mm HEADS UP TO 125 psi o...

Страница 4: ...50 25 0 100 90 80 70 60 50 40 30 20 10 0 BAR PSI HEAD 1 2 3 4 5 6 7 0 30 20 10 0 9 1 6 7 6 3 4 5 1 5 NPSHR FEET METERS 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar...

Страница 5: ...DELS 85621 SERIES B BOTTOM VIEW FRONT VIEW METAL MUFFLER 1 NPT EXHAUST PORT SUCTION PORT 1 1 2 NPT DISCHARGE PORT 1 1 2 NPT 1 2 5 16 4 7 8 7 1 32 3 9 16 9 7 8 4 15 16 22 11 1 2 2 5 16 16 21 32 12 3 16...

Страница 6: ...DE VIEW DIMENSIONAL TOLERANCE 3mm MODELS 85621 SERIES B BOTTOM VIEW FRONT VIEW METAL MUFFLER 1 NPT EXHAUST PORT SUCTION PORT 1 1 2 NPT DISCHARGE PORT 1 1 2 NPT 13 8 124 179 90 250 125 559 292 59 423 3...

Страница 7: ...pressure condition To prevent damage to equipment and or personnel place a pressure relief valve in the system The pressure relief valve should be set to relieve pressure in the system at 150 psi and...

Страница 8: ...ssor Filter Regulator CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure INSTALLATION GUIDE Top Discharge Ball Valv...

Страница 9: ...Corrective Action Remove muffler screen clean or de ice and reinstall Refer to theAir Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action D...

Страница 10: ...rt up of the pump It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory w...

Страница 11: ...LINCOLN Model 85621 sm rev0510 Form 404160 Page 9...

Страница 12: ...mposite Repair Parts Drawing 271747 WET END KIT Nitrile Diaphragms Balls and UHMW Seats 273040 AIR END KIT Seals O rings Gaskets Retaining Rings Air Valve Sleeve Spool Set Air Valve Assembly and Pilot...

Страница 13: ...1 00 4 13 271792 Capscrew Flat Socket Head 7 16 14UNC x 1 25 8 14 271756 Chamber Outer 2 15 271757 Chamber Inner 2 16 271758 Diaphragm 2 18 271795 Gasket Air Valve 1 19 271796 Gasket Pilot Valve 1 20...

Страница 14: ...eeded and replace with a new sleeve and spool set item 1 B Step 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 E with two o rings items 1 D and fasten with four hex c...

Страница 15: ...if necessary Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go To remove the bushings item 7 first remove the r...

Страница 16: ...LINCOLN Model 85621 sm rev0510 Form 404160 Page 14 Diaphragm Service Drawing...

Страница 17: ...e diaphragm rod and make sure the radius on the inner diaphragm plate is towards the diaphragm as indicated on the diaphragm servicing illustration Thread the assembly onto the diaphragm rod leaving l...

Страница 18: ...sembly of the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Insta...

Страница 19: ...6 wrench or socket to remove the fasteners Once the manifold is removed the check valve components can be seen Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The ch...

Страница 20: ...Reducing the pipe size will restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the p...

Страница 21: ...o reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take...

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