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LINCOLN Model 85621 sm-rev0510 

Form # 404160   Page 8

RECYCLING

Many  components  of  LINCOLN  

AODD pumps are made of recyclable 

materials  (see  chart  on  page  10  for 

material specifications). We encourage 

pump users to recycle worn out parts 

and  pumps  whenever  possible,  after 

any  hazardous  pumped  fluids  are 

thoroughly flushed.

This  pump  is  pressurized 

internally with air pressure 

during  operation. Always 

make certain that all bolting 

is  in  good  condition  and 

that  all  of  the  correct 

bolting is reinstalled during assembly.

wARNING

Before  pump  operation, 

i n s p e c t   a l l   g a s k e t e d 

fasteners  for  looseness 

caused by gasket creep. Re-

torque  loose  fasteners  to 

prevent leakage. Follow recommended torques 

stated in this manual.

CAUTION

When  used  for  toxic  or 

aggressive fluids, the pump 

should  always  be  flushed 

clean prior to disassembly.

wARNING

Before  maintenance  or 

repair,  shut  off  the  com-

pressed air line, bleed the 

pressure,  and  disconnect 

the air line from the pump. 

The discharge line may be 

pressurized and must be bled of its pressure. 

wARNING

Take action to prevent static 

sparking. Fire or explosion 

can result, especially when 

handling flammable liquids. 

The  pump,  piping,  valves, 

containers or other miscellaneous equipment  

m u s t   b e   g r o u n d e d .   ( S e e   p a g e   1 9 )

wARNING

IMPORTANT

Read these safety warnings 

and  instructions  in  this 

manual completely, before 

installation  and  start-up  

of  the  pump.  It  is  the 

responsibility  of  the  purchaser  to  retain  this 

manual  for  reference.  Failure  to  comply  with 

the recommendations stated in this manual will 

damage the pump, and void factory warranty. 

wARNING

Airborne particles and loud 

noise hazards.
Wear ear and eye protection.

Before  doing  any  main-

tenance  on  the  pump, 

be  certain  all  pressure  is 

completely vented from the 

pump,  suction,  discharge, 

piping,  and  all  other 

openings  and  connections.  Be  certain  the  air 

supply is locked out or made non-operational, 

so that it cannot be started while work is being 

done  on  the  pump.  Be  certain  that  approved 

eye protection and protective clothing are worn 

all times in the vicinity of the pump. Failure to 

follow  these  recommendations  may  result  in 

serious injury or death.

wARNING

wARNING

In  the  event  of  diaphragm 

rupture,  pumped  material 

may enter the air end of the 

pump,  and  be  discharged 

into  the  atmosphere.  If 

pumping a product which is hazardous or toxic, 

the air exhaust must be piped to an appropriate 

area for safe disposition.

IMPORTANT SAfETY 

INfORMATION

In systems where a closed 

discharge  may  occur, 

thermal  expansion  of  the 

fluid can cause hazardous,  

high-pressure  conditions. 

Follow  instrutions  in  the  Installation  and  

S t a r t - U p   s e c t i o n   o f   t h i s   m a n u a l .

CAUTION

II 2GD T5

Pump  complies  with  EN809  Pumping 

Directive,  Directive  2006/42/EC  Machinery, 

a n d   D i r e c t i v e   9 4 / 9 / E C ,   E N 1 3 4 6 3 - 1  

Equipment  for  use  in  Potentially  Explosive 

Environments.  The  Technical  File  No. AX1  is 

stored  at  KEMA,  Notified  Body  0344,  under 

Document #203040000.

Содержание 85621

Страница 1: ...ble Service and Conversion Kits 10 Composite Repair Parts List 11 Air Valve Assembly Drawing Parts List and Servicing 12 Actuator Plunger Servicing 13 Diaphragm Service Drawing 14 Diaphragm Servicing...

Страница 2: ......

Страница 3: ...atures INTAKE DISCHARGE PIPE SIZE 1 NPT internal CAPACITY 0 to 106 gallons per minute 0 to 401 liters per minute AIR VALVE No lube no stall design SOLIDS HANDLING Up to 25 in 6mm HEADS UP TO 125 psi o...

Страница 4: ...50 25 0 100 90 80 70 60 50 40 30 20 10 0 BAR PSI HEAD 1 2 3 4 5 6 7 0 30 20 10 0 9 1 6 7 6 3 4 5 1 5 NPSHR FEET METERS 100 PSI 6 8 Bar 80 PSI 5 44 Bar 60 PSI 4 08 Bar 40 PSI 2 72 Bar 20 PSI 1 36 Bar...

Страница 5: ...DELS 85621 SERIES B BOTTOM VIEW FRONT VIEW METAL MUFFLER 1 NPT EXHAUST PORT SUCTION PORT 1 1 2 NPT DISCHARGE PORT 1 1 2 NPT 1 2 5 16 4 7 8 7 1 32 3 9 16 9 7 8 4 15 16 22 11 1 2 2 5 16 16 21 32 12 3 16...

Страница 6: ...DE VIEW DIMENSIONAL TOLERANCE 3mm MODELS 85621 SERIES B BOTTOM VIEW FRONT VIEW METAL MUFFLER 1 NPT EXHAUST PORT SUCTION PORT 1 1 2 NPT DISCHARGE PORT 1 1 2 NPT 13 8 124 179 90 250 125 559 292 59 423 3...

Страница 7: ...pressure condition To prevent damage to equipment and or personnel place a pressure relief valve in the system The pressure relief valve should be set to relieve pressure in the system at 150 psi and...

Страница 8: ...ssor Filter Regulator CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure INSTALLATION GUIDE Top Discharge Ball Valv...

Страница 9: ...Corrective Action Remove muffler screen clean or de ice and reinstall Refer to theAir Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action D...

Страница 10: ...rt up of the pump It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory w...

Страница 11: ...LINCOLN Model 85621 sm rev0510 Form 404160 Page 9...

Страница 12: ...mposite Repair Parts Drawing 271747 WET END KIT Nitrile Diaphragms Balls and UHMW Seats 273040 AIR END KIT Seals O rings Gaskets Retaining Rings Air Valve Sleeve Spool Set Air Valve Assembly and Pilot...

Страница 13: ...1 00 4 13 271792 Capscrew Flat Socket Head 7 16 14UNC x 1 25 8 14 271756 Chamber Outer 2 15 271757 Chamber Inner 2 16 271758 Diaphragm 2 18 271795 Gasket Air Valve 1 19 271796 Gasket Pilot Valve 1 20...

Страница 14: ...eeded and replace with a new sleeve and spool set item 1 B Step 3 Reassembly of the air valve Install one bumper item 1 C and one end cap item 1 E with two o rings items 1 D and fasten with four hex c...

Страница 15: ...if necessary Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the plungers in as far as they will go To remove the bushings item 7 first remove the r...

Страница 16: ...LINCOLN Model 85621 sm rev0510 Form 404160 Page 14 Diaphragm Service Drawing...

Страница 17: ...e diaphragm rod and make sure the radius on the inner diaphragm plate is towards the diaphragm as indicated on the diaphragm servicing illustration Thread the assembly onto the diaphragm rod leaving l...

Страница 18: ...sembly of the pilot valve Generously lubricate outside diameter of the sleeve and o rings Then carefully insert sleeve into valve body Take CAUTION when inserting sleeve not to shear any o rings Insta...

Страница 19: ...6 wrench or socket to remove the fasteners Once the manifold is removed the check valve components can be seen Inspect the check balls items 2 for wear abrasion or cuts on the spherical surface The ch...

Страница 20: ...Reducing the pipe size will restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the p...

Страница 21: ...o reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take...

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