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Form   402951

.35"

(9 mm)

Mounting

Holes

6.37"

(162 mm)

Mounting Holes

17.72"

(450 mm)

9.84"

(250 mm)

13.00"

(330 mm)

4.72"

(120 mm)

8"

(202 mm)

SPECIFICATIONS

Electrical Requirements

Input .....................................

24 VDC @ 2 amps

Enclosure Rating ................

IP 6K9K - Protected from water

sprayed in all directions.

Alarm Time .........................

30 minutes

Interval between lube

cycles ..................................

4 minutes minimum

60 minutes maximum

Pump Output .......................

0.171 in³/min (2.8 cm³/min)

                                                with instaled 6 mm element

Outlet Connection ..............

1/8" NPT (female)

Maximum Recommended

Operating Pressure ........

3600 psi (248 bar)

Reservoir Capacity ............

488 cu. in. (8000 cc)

Lubricant .............................

Greases up to NLGI grade 2

(depending on the operating

temperature and type of

lubricant)

Temperature Range ...........

- 13°F(-25°C) to

+158°F(+70°C)

Pressure Relief Valve ........

4000 psi +/- 250 psi

     (276 bar) +/- (17 bar)

DESCRIPTION

The chassis lube pump is electrically operated and is used in

a progressive type centralized lubrication system.  The pump

incorporates a low-level sensor which will cause a LED light

on the circuit board to blink if a low-level condition occurs.  This

signal may also be sent to an optional dash mounted light if

desired.

The frequency of the pump's lubrication cycles is controlled by

the internal microprocessor.  A proximity switch, installed on

one of the systems secondary divider valves, must be utilized

to signal completion of a lubrication cycle.  If a signal is not

recieved within 30 minutes a fault signal, as described above,

will also occur.  This feature is used to monitor the pump's

operation and to detect any blocked or broken supply lines.

The pump consists of a pump housing, electric gear motor,

the microprocessor and a plastic reservoir with stirring paddle.

The high operating pressure capability allows the pump to

supply lubricant up to NLGI #2 grease.

MOUNTING THE PUMP

Select an easily accessible place of installation which allows

access to the timer and lubricant reservoir filler fitting.  The

pump must be mounted vertically on an even surface by

means of three bolts.  (See Fig. 1 on page 3.)

TO FILL RESERVOIR

Fill the reservoir through the grease fitting located at the base

of the reservoir.  Reservoir can be filled  using a hand operated

grease pump, a pneumatic pump or electronic transfer pump.

Caution must be used when

filling reservoir with pneumatic

or electric transfer pump so as

not to burst reservoir.

Refill reservoir when grease reaches “MIN” mark located on

the reservoir.  Fill the reservoir up to the “MAX” mark located

on the reservoir.

TO PRIME SYSTEM

Pump & Supply Line: 

After reservoir has been filled with

recommended lubricant, loosen the supply line fitting.  Operate

the pump until lubricant flows from outlet, then tighten fitting.

Feed Lines:

 Pre-fill each feed line with lubricant before

connecting to outlet of divider valve and bearing.

Figure 1

Do not use pump without

pressure relief valve.

SHOP ONLINE at www.airlinehyd.com

800-999-7378

Содержание 94822

Страница 1: ...Models94822 CHASSISLUBEELECTRICGREASEPUMP Series A Section Page Q3 MAY 00 FORM 402951 14 SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Страница 2: ...l is not recieved within 30 minutes a fault signal as described above will also occur This feature is used to monitor the pump s operation and to detect any blocked or broken supply lines The pump consists of a pump housing electric gear motor the microprocessor and a plastic reservoir with stirring paddle The high operating pressure capability allows the pump to supply lubricant up to NLGI 2 grea...

Страница 3: ...Form 402951 Page 3 MOUNTING HOLE LOCATIONS Figure 3 Figure 2 SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Страница 4: ...6FUHZ SDUW RI LW DVKHU SDUW RI LW 2 ULQJ SDUW RI LW 3XPS KRXVLQJ ORVXUH SOXJ 6RFNHW Z LWK FRUG ODW SDFNLQJ SDUW RI LWV 6FUHZ V SDUW RI LWV 3OXJ SDUW RI LW 6HDOLQJ SOXJ 1LSSOH 6FUHZ UHDVH ILWWLQJ 0LFURSURFHVVRU RRGUXII NH SDUW RI LW 5DGLDO VHDO SDUW RI LW 9 PRWRU SDUW RI LW RXVLQJ FRYHU RVH QRW VROG 3OXJ SDUW RI LW 3UR LPLW 6Z LWFK 6HH DERYH KHFN YDOYH SDUW RI LW 3XPS HOHPHQW SDUW RI LW DVNHW SDUW ...

Страница 5: ...sher 14 3 O ring 15 246436 1 Woodruf f key 27 1 Radial seal 28 1 24 VDCmot or 29 1 Plugf or motor 38 HousingSeal Kit cont ains 246437 3 O ring 15 1 Radial seal 28 Power PlugKit cont ains 270818 1 Flat packing 19 4 Screws 20 1 Plug 21 247671 1 Lid 42 247672 1 Fixedpaddle 43 247674 1 Reservoir 1 247676 1 Hose 2 247677 1 O ring 44 247678 1 Adapt er 45 249565 1 Adapt er for relief assembly 41 270864 1...

Страница 6: ...Y SWITCH PUMP HOUSING PRINTED CIRCUIT BOARD 24VDCBATTERY IMPORTANT POLARITY ON REMOTE LIGHT MUST BE OBSERVED P LOCATED ON BACK OF LIGHT GOES TO RED WIRE N LOCATED ON BACK OF LIGHT GOES TO YELLOW WIRE 6 67 0 6625 6 6 5 37 21 3 57 12 386 87721 7 9 03 86 86 2 5 Figure 5 SHOP ONLINE at www airlinehyd com 800 999 7378 ...

Страница 7: ...EEPROM until the time which has been set on the blue rotary switch is reached After the machine contact or ignition switch is switched on again the printed circuit board operates from the point where it had been interrupted If the setting is modified within the pause time the printed circuit board takes over the new value only at the end of the operating time The pause time setting may be differen...

Страница 8: ...h must be switched on To acknowledge a Fault Functional check Each time the machine contact external contact or the driving switch is switched on a functional check of the drive motor and signal lamp takes place automatically During the functional check the motor is switched on for 0 1 second the stirring paddle slightly rotates and the signal lamp lights up for 2 seconds If there is a fault the s...

Страница 9: ...ft hand LED 1 Fig 14 is lit Press the pushbutton 2 seconds for triggering an additional lubrication illuminated pushbutton Fig 11 or pushbutton on the switch cabinet until the right hand LED 3 lights up The right hand LED indicates the following functions operating time monitoring time in normal cases it is as long as the operating time in the case of a fault 30 minutes faults When an additional l...

Страница 10: ... control The signal lamp is flashing with the following frequency Reservoir empty E 0 5 second ON 0 5 second OFF Fault Indication Fig 15 Flashing frequencies in the case of malfunctions A Drive motor defective B Lubrication circuit 1 malfunctioning E In the case of low level control reservoir empty F Fault acknowledged maintained lightening Note The low level signal is converted into a flashing si...

Страница 11: ... printed circuit board is interrupted Printed circuit board defective Remedy Disconnect the main line leading to the monitored metering device Unscrew the proximity switch and check it For this insert a metallic pin into the borehole of the detector Let it there over 2 seconds and then remove it If the pump is not switched off afterwards check the cable connections to the pump If necessary replace...

Страница 12: ...Page 12 Form 402951 SHOP ONLINE at www airlinehyd com 800 999 7378 ...

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