Lincoln Electric Tomahawk 1000 Скачать руководство пользователя страница 3

SECTION A:

WARNINGS

  

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: 

Breathing diesel engine exhaust

exposes you to chemicals known to the State
of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a 

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system. 
• Do not idle the engine except as necessary.

For more information go to 

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or
cutting, produces fumes or gases which contain
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 

et seq.)

WARNING: Cancer and Reproductive Harm
www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
INJURY OR DEATH. KEEP CHILDREN AWAY. 
PACEMAKER WEARERS SHOULD CONSULT WITH
THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For
additional safety information, it is strongly recommended 
that you purchase a copy of “Safety in Welding & Cutting - 
ANSI Standard Z49.1” from the American Welding Society, 
P.O. Box 351040, Miami, Florida 33135 or CSA Standard 
W117.2-1974. A Free copy of “Arc Welding Safety” booklet 
E205 is available from the Lincoln Electric Company, 
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

   1.a. Turn the engine off before troubleshooting

and maintenance work unless the
maintenance work requires it to be running.

   1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

   1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.

   1.d.  Keep all equipment safety guards, covers 

and devices in position and in good repair.
Keep hands, hair, clothing and tools away 
from V-belts, gears, fans and all other 
moving parts when starting, operating or
repairing equipment.

   1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when
necessary and replace them when the maintenance requiring
their removal is complete. Always use the greatest care when
working near moving parts.

   1.f.  Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control
rods while the engine is running.

   1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or  magneto wire
as appropriate.

   1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is 

hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

   2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF). 
Welding current creates EMF fields around welding cables 
and welding machines

   2.b. EMF fields may interfere with some pacemakers, and 

welders having a pacemaker should consult their physician
before welding.

   2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

   2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the
work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

Содержание Tomahawk 1000

Страница 1: ...nes having Code Numbers 11581 12850 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...2 4 2 6 4 9 4 8 6 67 6 7 67 49 4 4 9 677 432 104 4 294 9 677 06 4 6 69949904 1 4 67 474 06 4 1 7409 4 92 2 6 46 4 77 9 677 4 6 4 6 2 4 92117 6 749 7 6 749 9 67 6 4741 4 6 749 6 4 47 6 6 6 4 4 432 104...

Страница 7: ...3 SAFETY...

Страница 8: ...et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talo...

Страница 9: ...B 2 DESIGN FEATURES AND ADVANTAGES B 2 CUTTING CAPABILITY B 3 CONSUMABLE LIFE B 3 LIMITATIONS B 4 CONTROLS AND SETTINGS B 4 CUTTING PROCESS B 5 PROCESS GOUGING B 6 TORCH B 7 PILOT ARC DISCUSSION B 7 P...

Страница 10: ...0 40A 96VDC 50 60A 104 VDC 40 60A 104 VDC PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT INCLUDING TORCH CABLE 15 3 in 389 mm 9 7 in 247 m 21 65 in 550 mm 63 9 lbs 29 kgs OUTPUT CURRENT RANGE OPEN CIRC...

Страница 11: ...00 40A 96VDC 50 60A 104 VDC PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT INCLUDING TORCH CABLE 15 3 in 389 mm 9 7 in 247 m 21 65 in 550 mm 63 9 lbs 29 kgs OUTPUT CURRENT RANGE OPEN CIRCUIT VOLTAGE PI...

Страница 12: ...work clamp isolated from other work clamps that have high frequency 3 If the work clamp cannot be isolated then keep the clamp as far as possible from other work clamp connections 4 When the machine...

Страница 13: ...al 5 micron in line filter is recommended however for optimum performance select a prefilter with a 3 micron absolute rating If these filter ratings are unavailable anything with a rating less than or...

Страница 14: ...e before cutting or gouging This is extremely important due to the high voltages involved The Tomahawk 1000 comes standard with an air regulator and pressure gauge The machine also comes with an input...

Страница 15: ...n makes plasma cutting uncom plicated This list of design features and advantages will help you understand the machine s total capabilities so that you can get maximum use from your machine Light weig...

Страница 16: ...ately 1000 starts cuts An erosion of 060 is typical for end of electrode life however the electrode life may last longer A green and erratic arc will indicate definite electrode failure and the electr...

Страница 17: ...s to be turned OFF then ON again to restart 4 THERMAL YELLOW LED The machine is overheated and the output has been disabled This usually occurs when the duty cycle of the machine has been exceeded Lea...

Страница 18: ...autions could result in excessive operating temperatures or damage to the torch CUTTING PROCESS The air plasma cutting process uses air or nitrogen as a cutting gas and to cool the torch The pilot arc...

Страница 19: ...speed dross is more difficult to remove than low speed dross PROCESS GOUGING Gouging is a process used to remove material without cutting entirely through the workpiece The Tomahawk 1000 has the capab...

Страница 20: ...es referred to in Procedure Recommendations PILOT ARC dISCUSSION The Tomahawk 1000 has a smooth continuous pilot arc The pilot arc is only a means of transferring the arc to the workpiece for cutting...

Страница 21: ...o the torch head and will degrade cut quality Do not allow torch cable or body to contact hot surfaces 2 To improve consumable life here are some suggestions that may be useful Make sure the air suppl...

Страница 22: ...ain a consistent arc height Contact Cutting Setup Contact Cutting uses special expendable parts that allow the torch to touch the work piece The advantage of contact cutting is that the torch can touc...

Страница 23: ...a gouge shield to protect the nozzle from molten metal blow back Refer to the torch parts decal located on your machine or the parts pages at the back of this manual for the specific part numbers req...

Страница 24: ...en a cutting arc has transferred to the work piece This circuit can be accessed through pins I and J of the 14 pin connector The circuit provides a dry contact closure when the arc has transferred Inp...

Страница 25: ...3 to 33 in diameter 77mm to 838mm TORCHES The following replacement or optional torches are available K2848 1 LC65 Handheld Plasma Torch 25 7 5m K2848 2 LC65 Handheld Plasma Torch 50 15m K2848 3 LC65...

Страница 26: ...ts or puncture marks in the cable jacket Replace if necessary Check to make sure that nothing is crushing the cable and blocking the flow of air through the air tube inside Also check for kinks in the...

Страница 27: ...ssible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms tha...

Страница 28: ...oard The Tomahawk 1000 powers up properly but there is no response when the trigger is pulled and only the POWER LED is lit 1 Turn the output knob to purge zone on the front of the Tomahawk 1000 If ai...

Страница 29: ...of misadjustment have been checked and the problem persists Contact your local Lincoln Authorized Field Service Facility 2 Check air supply for oil or a great deal of water If there is oil or a great...

Страница 30: ...stops flowing but this is normal Do not reset the pressure while the air is OFF 3 Possible faulty Pressure Switch 4 Possible faulty Control board 1 Verify Torch consumables are in good condition and p...

Страница 31: ...rn OFF the Power switch Check the correct placement of the Torch Head consumables and parts Check the Torch electrical connections Turn ON the machine No pilot arc established On Green LED On Yellow L...

Страница 32: ...reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service D...

Страница 33: ......

Страница 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

Отзывы: