Lincoln Electric Tomahawk 1000 Скачать руководство пользователя страница 18

B-5

OPERATION

TOMAHAWK

®

1000

7.  PRIMARY AIR, GAS PRESSURE GAUGE AND

REGULATOR KNOB:

Allows the regulation and monitoring of the
primary air/gas pressure.

The inlet primary air/gas pressure is limited by
this pressure regulator, set at the factory to 80
PSI (5.5 bar). To adjust the air/gas pressure,
place the machine in Purge mode.

8. CUTTING OPERATING MODE SELECTION:  

Press the

pushbutton to select the desired operating mode (the LED
indicates the selected mode):

• CUT (Upper LED): for cutting or

piercing operations on a solid work
piece.

• GRID (Middle LED): for cutting

operations on a grid work piece.

• GOUGE (Lower LED): for removing material from a solid work

piece (removing a weld).

The Operating Mode can only be changed with the machine at
idle or during Purge or Post Flow times.

Pressing the pushbutton during Pilot Arc or Cutting will have no
effect.

Items 9 thru 12 on the back of the Tomahawk

®

1000 (See Figure B.3)

9. FAN:  

Provides machine cooling. When the machine is

switched ON, the fan runs continuously.

10. POWER SWITCH: 

Turns ON / OFF the input power to the

machine.

11.  INPUT CABLE:  

Connects unit to the input power.

12.  AIR OR GAS INLET: 

Compressed Air or Gas Connection.

FIGURE B.3

Clean, dry air or gas must be supplied to the machine.  A
pressure setting above 110 PSI (7.5 bar) could damage the
torch.  Failure to observe these precautions could result in
excessive operating temperatures or damage to the torch.

CUTTING PROCESS

The air plasma cutting process uses air or nitrogen as a cutting
gas and to cool the torch.

The pilot arc is initiated as follows:  The torch trigger energizes a
solenoid valve. This valve enables the gas to flow during the
cutting and post-flow stages.

The Tomahawk

®

1000 provides constant current at the set value,

independent of the plasma arc length.

When preparing to operate, make sure you have all materials
needed to complete the job and have taken all safety precautions.
Install the machine as instructed in this manual and remember to
attach the work clamp to the work piece.

With the machine switched OFF, prepare the torch with the

consumables adequate to the desired process (CUT / GRID /
GOUGE).  Refer to the consumable Charts on pages B-9, B-
10.

Connect the Torch and the work cable to the machine.

Turn ON the Power Switch on the back of the machine; the

Input Power LED on the front panel will illuminate. The unit is
now ready to operate.

Verify correct gas pressure using the Gas Purge function.

Select the desired process using Operating Mode pushbutton.

Set the desired cutting current using the Output Current knob.

To start the selected process pull the torch trigger, making sure
you are not aiming the torch in an unsafe manner.  

Once the process is completed releasing the torch trigger will
cause the plasma arc to turn off. The gas flow will continue,
allowing the torch to cool. 

WARNING

1MPa = 145 psi

11

10

9

12

Содержание Tomahawk 1000

Страница 1: ...nes having Code Numbers 11581 12850 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnel...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...2 4 2 6 4 9 4 8 6 67 6 7 67 49 4 4 9 677 432 104 4 294 9 677 06 4 6 69949904 1 4 67 474 06 4 1 7409 4 92 2 6 46 4 77 9 677 4 6 4 6 2 4 92117 6 749 7 6 749 9 67 6 4741 4 6 749 6 4 47 6 6 6 4 4 432 104...

Страница 7: ...3 SAFETY...

Страница 8: ...et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talo...

Страница 9: ...B 2 DESIGN FEATURES AND ADVANTAGES B 2 CUTTING CAPABILITY B 3 CONSUMABLE LIFE B 3 LIMITATIONS B 4 CONTROLS AND SETTINGS B 4 CUTTING PROCESS B 5 PROCESS GOUGING B 6 TORCH B 7 PILOT ARC DISCUSSION B 7 P...

Страница 10: ...0 40A 96VDC 50 60A 104 VDC 40 60A 104 VDC PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT INCLUDING TORCH CABLE 15 3 in 389 mm 9 7 in 247 m 21 65 in 550 mm 63 9 lbs 29 kgs OUTPUT CURRENT RANGE OPEN CIRC...

Страница 11: ...00 40A 96VDC 50 60A 104 VDC PHYSICAL DIMENSIONS HEIGHT WIDTH DEPTH WEIGHT INCLUDING TORCH CABLE 15 3 in 389 mm 9 7 in 247 m 21 65 in 550 mm 63 9 lbs 29 kgs OUTPUT CURRENT RANGE OPEN CIRCUIT VOLTAGE PI...

Страница 12: ...work clamp isolated from other work clamps that have high frequency 3 If the work clamp cannot be isolated then keep the clamp as far as possible from other work clamp connections 4 When the machine...

Страница 13: ...al 5 micron in line filter is recommended however for optimum performance select a prefilter with a 3 micron absolute rating If these filter ratings are unavailable anything with a rating less than or...

Страница 14: ...e before cutting or gouging This is extremely important due to the high voltages involved The Tomahawk 1000 comes standard with an air regulator and pressure gauge The machine also comes with an input...

Страница 15: ...n makes plasma cutting uncom plicated This list of design features and advantages will help you understand the machine s total capabilities so that you can get maximum use from your machine Light weig...

Страница 16: ...ately 1000 starts cuts An erosion of 060 is typical for end of electrode life however the electrode life may last longer A green and erratic arc will indicate definite electrode failure and the electr...

Страница 17: ...s to be turned OFF then ON again to restart 4 THERMAL YELLOW LED The machine is overheated and the output has been disabled This usually occurs when the duty cycle of the machine has been exceeded Lea...

Страница 18: ...autions could result in excessive operating temperatures or damage to the torch CUTTING PROCESS The air plasma cutting process uses air or nitrogen as a cutting gas and to cool the torch The pilot arc...

Страница 19: ...speed dross is more difficult to remove than low speed dross PROCESS GOUGING Gouging is a process used to remove material without cutting entirely through the workpiece The Tomahawk 1000 has the capab...

Страница 20: ...es referred to in Procedure Recommendations PILOT ARC dISCUSSION The Tomahawk 1000 has a smooth continuous pilot arc The pilot arc is only a means of transferring the arc to the workpiece for cutting...

Страница 21: ...o the torch head and will degrade cut quality Do not allow torch cable or body to contact hot surfaces 2 To improve consumable life here are some suggestions that may be useful Make sure the air suppl...

Страница 22: ...ain a consistent arc height Contact Cutting Setup Contact Cutting uses special expendable parts that allow the torch to touch the work piece The advantage of contact cutting is that the torch can touc...

Страница 23: ...a gouge shield to protect the nozzle from molten metal blow back Refer to the torch parts decal located on your machine or the parts pages at the back of this manual for the specific part numbers req...

Страница 24: ...en a cutting arc has transferred to the work piece This circuit can be accessed through pins I and J of the 14 pin connector The circuit provides a dry contact closure when the arc has transferred Inp...

Страница 25: ...3 to 33 in diameter 77mm to 838mm TORCHES The following replacement or optional torches are available K2848 1 LC65 Handheld Plasma Torch 25 7 5m K2848 2 LC65 Handheld Plasma Torch 50 15m K2848 3 LC65...

Страница 26: ...ts or puncture marks in the cable jacket Replace if necessary Check to make sure that nothing is crushing the cable and blocking the flow of air through the air tube inside Also check for kinks in the...

Страница 27: ...ssible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms tha...

Страница 28: ...oard The Tomahawk 1000 powers up properly but there is no response when the trigger is pulled and only the POWER LED is lit 1 Turn the output knob to purge zone on the front of the Tomahawk 1000 If ai...

Страница 29: ...of misadjustment have been checked and the problem persists Contact your local Lincoln Authorized Field Service Facility 2 Check air supply for oil or a great deal of water If there is oil or a great...

Страница 30: ...stops flowing but this is normal Do not reset the pressure while the air is OFF 3 Possible faulty Pressure Switch 4 Possible faulty Control board 1 Verify Torch consumables are in good condition and p...

Страница 31: ...rn OFF the Power switch Check the correct placement of the Torch Head consumables and parts Check the Torch electrical connections Turn ON the machine No pilot arc established On Green LED On Yellow L...

Страница 32: ...reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is included with the machine If the diagram is illegible write to the Service D...

Страница 33: ......

Страница 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 36: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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