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IMA 554C

Shield-Arc 400AS-50

Page 5

Conformance

Products displaying the C-Tick mark are in conformity with
Australian/New Zealand requirements for Electromagnetic
Compatibility (EMC). They are:

manufactured in conformity with Australian/New Zealand
Standard (Emission):- AS/NZS 3652 ‘Electromagnetic
Compatibility - Arc Welding Equipment’ (Identical to and
reproduced from British Standard EN 50199)

for using with other Lincoln Electric/LiquidArc equipment.

designed for industrial and professional use.

Introduction

All electrical equipment generates small amounts of electromag-
netic emission. Electrical emission may be transmitted through
power lines or radiated through space, similar to a radio
transmitter. When emissions are received by other equipment,
electrical interference may result. Electrical emissions may effect
many kinds of electrical equipment: other nearby welding
equipment, radio and TV transmitters and receivers, numerical
controlled machines, telephone systems, computers, etc. Be
aware that interference may result and extra precautions may be
required when a welding power source is used in a domestic
establishment.

Installation and Use

The purchaser/user is responsible for installing and using the
welding equipment according to the manufacturer’s instructions. If
electromagnetic disturbances are detected then it shall be the
responsibility of the purchaser/user of the welding equipment to
resolve the situation with the technical assistance of the
manufacturer. In some cases this remedial action may be as
simple as earthing (grounding) the welding circuit (see note
below). In other cases it could involve constructing an electro-
magnetic screen enclosing the power source and the work
complete with associated input filters. In all cases electromagnet-
ic disturbances must be reduced to the point where they are no
longer troublesome.

Note:

The welding circuit may or may not be earthed for safety

reasons according to national codes. Changing the earthing
arrangements should only be authorised by a person who is
competent to assess whether the changes increase the risk of
injury, eg. by allowing parallel welding current return paths which
may damage the earth circuits of other equipment.

Assessment of Area

Before installing welding equipment the purchaser/user shall
make an assessment of potential problems in the surrounding
area.

The following shall be taken into account:

a.

Other supply cables, control cables, signalling and
telephone cables above, below and adjacent to the welding
equipment;

b.

Radio and television transmitters and receivers;

c.

Computer and other control equipment;

d.

Safety critical safety equipment, eg. guarding of industrial
equipment;

e.

The health of people around, eg. the use of pacemakers
and hearing aids;;

f.

Equipment used for calibration or measurement;

g.

The immunity of other equipment in the environment. The
purchaser/user shall ensure that other equipment being
used in the environment is compatible. This may require
additional protection measures;

h.

The time of the day that welding or other activities are to be
carried out.

The size of the surrounding area to be considered will depend on
the structure of the building and other activities that are taking
place. The surrounding area may extend beyond the boundaries
of the premises.

Methods of Reducing Emissions

Mains Supply

Welding equipment should be connected to the mains supply
according to the manufacturer’s recommendations.If interference
occurs, it may be necessary to take additional precautions such
as filtering the mains supply. Consideration should be given to
shielding the supply cable of permanently installed welding
equipment in metallic conduit or equivalent. Shielding should be
electrically continuous throughout its length. The shielding should
be connected to the welding power source so that good electrical
contact is maintained between the conduit and the welding power
source enclosure.

Maintenance of the Welding Equipment

The welding equipment should be routinely maintained according
to the manufacturer’s recommendations. All access and service
doors and covers should be closed and properly fastened when
the welding equipment is in operation. The welding equipment
should not be modified in any way except for those changes and
adjustment covered in the manufacturer’s instructions. In
particular, the spark gaps of arc initiation and stabilising devices
should be adjusted and maintained according to the
manufacturer’s recommendations.

Welding Cables

The welding cables should be kept as short as possible and
should be positioned close together, running at or close to the
floor level.

Equipotential Bonding

Bonding of all metallic components in the welding installation and
adjacent to it should be considered. However, metallic
components bonded to the work piece will increase the risk that
the operator could receive a shock by touching these metallic
components and the electrode at the same time. The operator
should be insulated from all such bonded metallic components.

Earthing of the workpiece

Where the workpiece is not bonded to earth for electrical safety,
nor connected to earth because of its size and position, eg. ship’s
hull or building steelwork, a connection bonding the workpiece to
earth may reduce emissions in some, but not all instances. Care
should be taken to prevent the earthing of work pieces increasing
the risk of injury to users, or damage to  other electrical
equipment. Where necessary, the connection of the workpiece to
earth should be made by direct connection to the workpiece, but
in some countries where direct connection is not permitted, the
bonding should be achieved by suitable capacitance, selected
according to national regulations.

Screening and Shielding

Selective screening and shielding of other cables and equipment
in the surrounding area may alleviate problems of interference.
Screening of the entire welding installation may be considered for
special applications.*

*

Portions of the preceding text are contained in AS/NZS3652:
‘Electromagnetic Compatibility - Arc Welding Equipment’.

INSTRUCTIONS FOR ELECTROMAGNETIC COMPATIBILITY

This welding machine must be used by trained operators
only. Read this manual carefully before attempting to use
the welding machine.

WARNING

Содержание SHIELD-ARC 400AS-50

Страница 1: ... IN WELDING AND CUTTING PRODUCTS SAFETY DEPENDS ON YOU Lincoln Electric welders are designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual Most importantly think before...

Страница 2: ...s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to AS 1674 2 2003 AS1337 19...

Страница 3: ...s to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running g To prevent accidentally starting pe...

Страница 4: ...elding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The welding arc has little or no effect on the operation of some pacemakers especially designs that are bi polar or designed to filter out such interference For a welder o...

Страница 5: ...t welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s recomme...

Страница 6: ...he acid bottle to allow bottle to breath Battery electrolyte contains sulphuric acid which is corrosive to skin and clothing Batteries also contain explosive gasses When charging provide adequate ventilation to allow the safe escape of explosive gases Do not do anything to cause sparks near a battery Keep naked flames and cigarettes away from batteries If acid contacts eyes or skin flush immediate...

Страница 7: ...sition is midway between the on position and the start position A definite spring loaded location can be felt at the H position If the oil pressure gauge does not show normal oil pressure 200 420kPa 10 seconds after starting stop the engine and consult the engine instruction manual The engine speed has been pre set in the factory for optimum welder performance and the fuel pump and governor then s...

Страница 8: ...lding How to Set the Controls Assume you want to make a vertical up weld using a 4 0mm electrode at about 135 amps A snappy digging arc medium low open circuit voltage is required to give the best control of the arc in the whipping technique that must be used 1 Set the Job Selector to the section of the dial marked Overhead and Vertical 2 Set the Current Control to read 135 amps on the scale marke...

Страница 9: ...use emery cloth or paper or organic solvents for this purpose MAINTENANCE AND LUBRICATION FOR ENGINE powered equipment Note This procedure is for machines as built many modifications could have taken place over the life of a particular machine so details of this procedure may need to be adjusted to suit these modifications For prompt service contact your local authorised Lincoln field service shop...

Страница 10: ...ge across rotor brushes 12A with key switch 4 turned midway between Run and Start position If not check for Flashing diode 10 open circuit Replace Blocking diode 11 open circuit Replace Key Switch 4 faulty Replace Poor connections Repair If the above are ok then check for Bridge rectifier 8 open or short circuit Replace Rotor 12 open or short circuit Repair or replace Rotor resistance approx 11 oh...

Страница 11: ...rushes generator 7 Welding is loud and Series field 5 and armature circuit may be open Check circuit with voltmeter spatters excessively circuited 7A Current setting may be too high Check setting and current output with ammeter Polarity may be wrong Check polarity Try reversing polarity or try an electrode of the opposite polarity Maximum welding Open in series coil 5 Repair or replace output all ...

Страница 12: ... 1 19 Water Outlet 1 20 Flat Washer 2 Quote AP 33 C plus Machine Code No and Serial No No Item Part Name and Description Req 21 Governor Adjust Pad Assembly 1 23 Hex Head Screw 5 16 Whit x 3 4 4 24 Hex Head Nut 5 16 Whit 4 25 Flat Washer 5 16 dia 4 25A Lockwasher 5 16 dia 4 26 Rear Lower Panel Assembly 1 34 Transfer Not Shown 1 40 Battery Not Shown 1 41 Positive Lead Not Shown 1 42 Negative Lead N...

Страница 13: ...Spire J Nuts 12 Quote AP 33 C plus Item No Description Machine Code No and Serial No No Item Part Name and Description Req 76 Hex Head Bolt 1 4 x 23 4 Not Shown 2 Spire J Nuts 2 Lockwasher 2 76A Hex Head Screw 1 4 x 3 4 Not Shown 2 Hex Nut 1 4 Not Shown 2 Lockwasher 1 4 Not Shown 2 78 Reactor Handle 1 79 Half Dog Point Socket Set Screw 1 80 R H Door Lower Panel Assy Not Shown 1 81 L H Door Lower P...

Страница 14: ... 2 Washer 1 Spring Clip 1 Spring 1 Quote AP 33 E plus Machine Code No and Serial No No Item Part Name and Description Req 11 Stud Assembly includes 1 Brush Holder Stud 1 Reactor Brush Holder Bracket Assembly 1 Insulation Bush 1 Insulation Washer 2 Brass Jam Nut 1 Washer 1 Lockwasher 1 12 S T Screw Mounting Stud Assembly 2 14 Air Cleaner Clamp Band 1 15 S T Screws Clamp Band to Frame 2 Air Cleaner ...

Страница 15: ...udes 1 24 H H H T Screw 7 16 UNC x 11 2 8 Coupling to Armature 24A Coupling Lock Tab 4 25 H H H T Screw 7 16 UNC x 1 8 Coupling to Flywheel 25A Spring Washer 7 16 8 26 Dowel Not Shown 2 27 Blower Segments 4 27B Coupling Disc Large Stainless Steel 1 27C Backing Disc 71 2 dia Armature side 1 29 Generator Brush 8 31 Main Pole 4 WELDING GENERATOR AND COUPLING AP 27 F No Item Part Name and Description ...

Страница 16: ...asher 2 3 16 Z P Hex Nut 2 3 16 x 11 4 Z P Rd Hd Screw 2 9 Spring 2 10 Brush 2 11 Insulating Tube 2 No Item Part Name and Description Req Brushhloder Assy includes 4 1 Brushholder Stud 1 2 Retainer Assembly 1 3 Washer 1 4 Insulating Washer 2 5 Insulating Tube 1 6 Washer 1 7 Spring Clip 2 8 Spring 2 9 Lockwasher 1 10 Hex Head Bolt 1 11 Hex Head Bolt 1 12 Round Head Screw 1 13 Round Head Screw 2 14 ...

Страница 17: ...sher 4 Round Head Screw 4 Quote AP 33 D plus Machine Code No and Serial No No Item Part Name and Description Req 23 Hex Nut 2 Springwasher 2 Round Head Screw 2 29 Hex Nut 2 Starwasher 2 Round Head Screw 1 31 Aux Switch Decal 1 32 Code Serial Number Decal N S 1 33 Hex Nut Mounts Leads to Rheostat N S 3 Starwasher Mounts Leads to Rheostat N S 3 Rd Hd Screw Mts Leads to Rheostat N S 2 34 Outlet Panel...

Страница 18: ... wiring For specific detail refer to the diagram attached to the machine itself If the diagram has been destroyed or defaced contact the factory quoting the machine s serial number and code number from the nameplate Ref AM3062E1 A28 4 93 Wiring Diagram 12v Starter Wiring Diagram ...

Страница 19: ...er sizes are given so that you may procure locally ENGINE WATCHER Quote AP 43 B plus Machine Code No and Serial No UNDERCARRIAGE 2 wheel type No Item Part Name and Description Req 1 Assembly Unsprung Includes 1 Axle Assembly Sprung Includes 1 Axle 1 Grease Cup 2 Axle Cup 2 Small Cone Bearing 2 Seal 2 Large Cone 2 Large Cup 2 Small Cup 2 Hub and Stud Assy AS 2959 2 each assembly includes Stud 7 16 ...

Страница 20: ... Nut 60 20 8 Hex Screw Washer and Nyloc Nut 16 sets 2 x 1 2 UNC 9 Hex Bolt Flatwasher and Nyloc Nut 4 sets 31 4 x 1 2 UNC 10 Shackle Bolts and Nuts 4 sets 11 Hex Nuts U Bolt 32 12 Hanger Plate 4 13 U Bolt 8 14 Grease Nipple Not Shown 1 15 Shackle Bolt and Nut 1 set 16 Shackle 8 Quote AP 22 B plus Machine Code No and Serial No AL 1695 5 10 83 Page 20 Shield Arc 400AS 50 IMA 554C ...

Страница 21: ...96 2 Red light assy 1 AT3002 1 Oil pressure gauge 1 AT3024 Fuel tank cap 2 AT3061 6 Hose clamp 2 AT3081 Carbon brush 4 AT3639 Volt meter 1 AT3919 Switch 1 L1741 14B Bottom coil assy 1 L1741 15B Top coil assy 1 L2036CA2 Reactor assy 1 L2667 21C Armature assy 1 M5090C Rheostat 1 M6277A1Z Reactor brush holder assy 1 M6964 10X Brush holder assy 1 M9300 22 Bearing 1 P26510192 Air cleaner element 4 P265...

Страница 22: ...Page 22 Shield Arc 400AS 50 IMA 554C NOTES ...

Страница 23: ...IMA 554C Shield Arc 400AS 50 Page 23 NOTES ...

Страница 24: ...for the operation non operation or malfunction of any such battery CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect claimed under Lincoln s warranty Determination of warranty on welding and cutting equipment will be made by Lincoln or Lincoln s Authorised Service Facility WARRANTY REPAIR If Lincoln or Lin...

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