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Page 4 

REDI-MIG

®

 210c, 250c, 250s, 325c, 325s 

IM6015 

5.  a.   Use  only  compressed  gas  cylinders  containing 

the  correct  shielding  gas  for  the  process  used  and 
properly  operating  regulators,  designed  for  the  gas 
and  pressure  used.  All  hoses,  fittings,  etc.  should  be 
suitable  for  the  application  and  maintained  in  good 
condition.

 

b.   Always  keep  cylinders  in  an  upright  position  and 

securely  chained  to  an  undercarriage  or  fixed 
support.

 

c.  Cylinders should be located :

 

 

• 

 Away  from  areas  where  they  may  be  struck  or 

subjected to physical damage.

 

 

• 

 A  safe  distance  from  arc  welding  or  cutting 

operations  and  any  other  source  of  heat,  sparks 
or flame.

 

d.   Never  allow  the  electrode,  electrode  holder,  or  any 

other electrically “hot” parts to touch a cylinder.

 

e.   Keep your head and face away from the cylinder valve 

outlet when opening the cylinder valve.

 

f.   Valve  protection  caps  should  always  be  in  place 

and  hand-tight  except  when  the  cylinder  is  in  use  or 
connected for use.

 

g.   Read  and  follow  the  instructions  on  compressed  gas 

cylinders  and  associated  equipment,  and  AS  2030 
Parts 1 & 2.

6.  a.   Turn off input power using the disconnect switch at the 

fuse box before working on the equipment.

 

b.   Install  equipment  in  accordance  with  the  SAA  Wiring   

Rules,  all  local  codes  and  the  manufacturer’s  recom-
mendations. 

 

c.   Earth  the  equipment  in  accordance  with  the  SAA 

Wiring  Rules  and  the  manufacturer’s  recommenda-
tions.

7. 

a.   Turn  the  engine  off  before  troubleshoot-

ing  and  maintenance  work  unless  the 
maintenance  work  requires  it  to  be 
running.

b.   Operate  engines  in  open,  well  ventilated 

areas  or  vent  the  engine  exhaust  fumes 
outdoors.

c.   Do not add fuel near an open flame,welding 

arc or when the engine is running. Stop the 
engine and allow it to cool before refuelling 
to  prevent  spilled  fuel  from  vaporizing  on 
contact with hot engine parts and igniting. 
Do not spill fuel when filling tank. If fuel is 
spilled, wipe it up and do not start engine 
until fumes have been eliminated.

d.   Keep all equipment, safety guards, covers 

and devices in position and in good repair.                  
Keep hands, hair, clothing and tools away 
from  V-belts,  gears,  fans  and  all  other 
moving  parts  when  starting,  operating  or 
repairing equipment.

 

 

e.   In  some  cases  it  may  be  necessary  to 

remove safety guards to perform required 
maintenance.  Remove  guards  only  when 
necessary  and  replace  them  when  the 
maintenance  requiring  their  removal  is 
complete.  Always  use  the  greatest  care 
when working near moving parts.

 

 

f.   Do not put your hands near the engine fan. 

Do not attempt to override the governor or 
idler by pushing on the throttle control rods 
while the engine is running.

 

 

g.   To  prevent  accidentally  starting  petrol 

engines while turning the engine or welding 
generator  during  maintenance  work, 
disconnect the spark plug wires, distributor 
cap or magneto wire as appropriate.

 

 h.   To  avoid  scalding  do  not  remove  the 

radiator  pressure  cap  when  the  engine  is 
hot.

CYLINDER may explode 

if damaged

FOR ELECTRICALLY 

powered equipment

FOR ENGINE 

powered equipment

HAVE ALL INSTALLATIONS, OPERATION, MAINTENANCE AND REPAIR WORK PERFORMED BY QUALIFIED PEOPLE

HOW TO ORDER REPLACEMENT PARTS

To ensure that you receive the correct replacement part the following procedure should be followed:

 

1.  Quote Serial Number and Code Number.

 

2.   Quote  the  Description,  Item  Number  and  Parts  List  Number  of  the  desired  part.  When  ordering  parts  for  items  carrying  brand 

names of other companies, such as fan motors, drive shafts, etc., be sure to include the other company’s name and part number 
and other relevant information.

 

3.  Should the primary cord be damaged, a special cord is required, and is available from Lincoln Electric.

 

4.   Parts should be ordered from Lincoln, its offices or the nearest Authorised Field Service Shop. (The “Lincoln Service Directory” 

listing these shops geographically is available on request.)

Note:

 “Hardware” in the Lincoln Parts Lists are not Lincoln stock items but can be obtained via the Field Service Shop network.

Component  parts  of  assemblies  such  as  stator  coils  or  armature  coils,  etc.,  which  require  electrical  testing  or  locating  fixtures  are 
not  considered  replaceable  items.  This  is  to  ensure  that  the  customer  receives  parts  which  will  keep  the  welder  in  the  best  operating 
condition.

BUY ONLY GENUINE REPAIR PARTS 

For more detailed information it is strongly recommended that you purchase a copy of “Safety in Welding and Cutting - ANSI Standard Z 
49.1” and WTIA Technical Note 7. All WTIA publications and ANSI/AWS Standards are available from the Welding Technology Institute of 
Australia, P.O. Box 6165, Silverwater NSW 2128. For copies of various Australian Standards contact your local S.A.A. office.

For more detailed information it is strongly recommended that you review copies of “Safety in Welding and Allied processes - AS 1674.1 & 
.2” and WTIA Technical Note 7 – TN07.  Australian Standards are available from SAI Global –  www.saiglobal.com and WTIA publications 
are available from the Welding Technology Institute of Australia – www.wtia.com.au.

Содержание REDI-MIG 210c

Страница 1: ...and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and operating instructions included in this manual Most importantly think before you act and be careful REDI MIG 210c 250c 250s 325c 325s Operator s Manual IM6015 October 20...

Страница 2: ...et Up for the Self Shielded Gasless FCAW Process 18 5 7 Welding Techniques for the Self Shielded Gasless FCAW Process 19 5 8 Machine Set Up for the GMAW MIG and Gas Shielded FCAW Processes 20 5 9 Welding Techniques for the GMAW MIG Process 20 5 10 Joint Types and Positions 21 5 11 Butt Welds 21 5 12 Penetration 21 5 13 Fillet Welds 22 5 14 Welding in the Vertical Position 22 5 15 Vertical Up and O...

Страница 3: ...nd understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conf...

Страница 4: ... the greatest care when working near moving parts f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running g To prevent accidentally starting petrol engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as ap...

Страница 5: ... arc welding can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The welding arc has little or no effect on the operation of some pacemakers especially designs that are bi polar or designed to filter out such interference For a we...

Страница 6: ...ay that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s r...

Страница 7: ...a QUALITY product by Lincoln Electric We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you Read this Operator s Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the Safety Instructions we have provided for your protection The l...

Страница 8: ...Wave power sources these machines deliver a wider voltage sweet spot giving the operator a larger operating envelop This makes tuning in the right welding parameters a breeze even for less skilled operators Lincoln Electric s new REDI MIG family comprises of five models in both compact and separate wire feeder The REDI MIG 210c 250c and 250s are for 240 volt supply and the REDI MIG 325c and 325s a...

Страница 9: ...1 5 Output Polarity Connection 210c 250c 325c only The electrode cable is located between output terminals The electrode cable is connected to the required output terminal on the front of the REDI MIG 210c 250c and 325c The gun polarity can be changed by placing the electrode cable to the required output terminal eg for electrode ve connect the electrode cable to the ve output stud Connect the wor...

Страница 10: ...se and 8 position fine voltage selection allowing the user to select up to 32 welding voltages The approximate weld voltages for the rotary switch postions for the 210c 250c and 250s are below left Data for the 325c and 325s are below right Welding voltage values for the REDI MIG 325c 325s Position Position Volts Position Position Volts 13 18V 1 13 21 5 25V 1 21 5 13 18V 2 14 21 5 25V 2 22 13 18V ...

Страница 11: ...lding amperage Supplied as standard on REDI MIG 325c Available as a field fit option for other REDI MIG models 9 GAS PURGE WIRE INCH A two position toggle switch located on the REDI MIG 4s Use the gas purge momentary toggle switch to operate the gas solenoid to purge air from the gas supply after connecting a new gas cylinder Gas purge will only operate while the toggle switch is held upwards Use ...

Страница 12: ...rigger stops the gas flow To recommence welding the above cycle must be repeated 11 Output Terminals Dinse connection used to connect electrode cable and work return lead FOR OUT POLARITY CONNECTION REFER TO SECTION 1 5 12 CONTROL CABLE OUTPUT CONNECTION The control cable connects to the output connection plug on the front of the REDI MIG 250s 325s separate power source between the output terminal...

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