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Lifting 

The machine weighs approximately 374 kg. (824 lbs) 
with a full tank of fuel.  A lift bail is mounted to the 
machine and should always be used when lifting the 
machine. 

 WARNING

 

Falling equipment can cause injury. 

  Lift only with equipment of adequate 

lifting capacity. 

 

Be sure machine is stable when lifting. 

 

Do not lift this machine using lift bail if it is equipped 
with a heavy accessory such as trailer or gas 
cylinder. 

 

Do not lift machine if lift bail is damaged. 

  Do not operate machine while suspended from lift 

bail. 

 

High Altitude Operation 

At higher altitudes, output derating may be necessary.  
For maximum rating, derate the machine 2.5% to 3.5% 
for every 305m (1000ft.).  Due to new EPA and other 
local emissions regulations, modifications to the engine 
for high altitude are restricted within the United States 
and some European Countries.  Use above 1828m 
(6000 ft.) may be limited due to poor engine 
performance or excessive exhaust smoke.  An 
authorized Kubota engine field service shop should be 
contacted to deter-mine if any adjustments can be made 
for operation in higher elevations locally. 
 

High Temperature Operation 

At temperatures above 40°C,welder output derating is 
necessary.  For maximum output ratings, derate the 
welder output 2 volts for every 10°C above 40°C 
 

Cold Weather Starting 

With a fully charged battery and the proper oil, the 
engine should start satisfactorily down to about -15°C.  If 
the engine must be frequently started at or below -5°C, it 
may be desirable to install cold starting aides.  The use 
of No. 1D diesel fuel is recommended in place of No. 2D 
at temperatures below -5°C.  Allow the engine to warm 
up before applying a load or switching to high idle. 
 

 WARNING 

NOTE:  Extreme cold weather starting may require 
longer glow plug operation.  Under no conditions should 
ether or other starting fluids be used! 
 

Towing 

Check with distributor for the recommended trailer for 
use with this equipment for road, in-plant and yard 
towing by a vehicle.  If the user adapts a non-Lincoln 
trailer, he must assume responsibility that the method of 
attachment and usage does not result in a safety hazard 
nor damage the welding equipment.  Some of the factors 
to be considered are as follows: 

 

Design capacity of trailer vs. weight of Lincoln 
equipment and likely additional attachments. 

 

Proper support of, and attachment to, the base of 
the welding equipment so there will be no undue 
stress to the framework. 

 

Proper placement of the equipment on the trailer to 
insure stability side to side and front to back when 
being moved and when standing by itself while 
being operated or serviced. 

 

Typical conditions of use, i.e., travel speed; 

roughness of surface on which the trailer will be 
operated; environmental conditions; like 
maintenance. 

 

Conformance with laws in nation / region to be 
used. 

 

Vehicle Mounting 

 

 WARNING 

Improperly mounted concentrated loads may cause 
unstable vehicle handling and tires or other components 
to fail. 

  Only transport this Equipment on serviceable 

vehicles which are rated and designed for such 
loads. 

  Distribute, balance and secure loads so vehicle is 

stable under conditions of use. 

  Do not exceed maximum rated loads for 

components such as suspension, axles and tires. 

  Mount equipment base to metal bed or frame of 

vehicle. 

 

Follow vehicle manufacturer

ʼ

s instructions. 

 

Pre-Operation Engine Service 

Read the engine operating and maintenance instructions 
supplied with this machine. 

 WARNING 

 

Stop engine and allow to cool before fueling. 

 

Do not smoke when fueling. 

 

Fill fuel tank at a moderate rate and do not overfill. 

 

Wipe up spilled fuel and allow fumes to clear before 
starting engine. 

 

Keep sparks and flame away from tank.  

 
 

Oil  

The machine is shipped with the engine crankcase filled 
with high quality SAE 10W-30 Oil that meets 
classification CG-4 or CH-4 for diesel engines.  Check 
the oil level before starting the engine.  If it is not up to 
the full mark on the dip stick, add oil as required.  Check 
the oil level every four hours of running time during the 
first 50 running hours.  Refer to the engine Operator's 
Manual for specific oil recommendations and break-in 
information.  The oil change interval is dependent on the 
quality of the oil and the operating environment.  Refer to 
the Engine Operator's Manual for more details on the 
proper service and maintenance intervals. 
 
 

Fuel 

Use Diesel fuel only. 

 WARNING 

Fill the fuel tank with clean, fresh fuel.  The capacity of 
the tank is about 45 l. 

 

 WARNING 

NOTE:  A fuel shut off valve is located on the 
prefilter/sediment filter.  Which should be in the closed 
position when the welder is not operated for extended 
periods of time.

 

Содержание Ranger 305D CE

Страница 1: ...English English I IM2024 10 2017 REV01 RANGER 305D CE OPERATOR S MANUAL THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu ...

Страница 2: ... arc welding equipment power sources EN 60974 10 2014 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements EN ISO 3744 2010 Acoustics Determination of sound power levels of noise sources using sound pressure reflecting plane EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 12100 2010 Safety of machinery General principles f...

Страница 3: ...r future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 Electromagnetic Compatibility EMC 2 Safety 3 Installation and Operator Instructions 4 Diagrams 17 WEEE 22 Spare Parts 22 Authorized Service Shops Loca...

Страница 4: ...m Governor Full pressure with full flow filter Certified to EPA Tier 4 Compliant Mechanical fuel pomp Auto air bleed system Electric shutoff solenoid indirect fuel injector Mechanical governor Air Cleaner Engine Idler Muffler Engine Protection Single element Automatic idler Low noise muffler made from long life aluminized steel Shutdown on low oil pressure engine temperature ENGINE WARRANTY 2 year...

Страница 5: ...and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible Thi...

Страница 6: ...the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community D...

Страница 7: ...cautions detailed engine starting operating and maintenance instructions and parts lists ELECTRIC SHOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves ENGINE EXHAUST can kill Use in open well ventilated areas or vent exhaust outside MOVING PARTS can injure Do not operate with doors open o...

Страница 8: ... as follows Design capacity of trailer vs weight of Lincoln equipment and likely additional attachments Proper support of and attachment to the base of the welding equipment so there will be no undue stress to the framework Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself while being operated or service...

Страница 9: ... Output Control inactive and the wire feeder voltage control active WARNING NOTE When a wire feeder with a built in welding voltage control is connected to the 14 pin connector do not connect anything to the 6 pin connector Electrical Connections Machine Grounding Because this portable engine driven welder creates its own power it is not necessary to connect its frame to an earth ground unless the...

Страница 10: ...ion of Lincoln Electric Wire Feeders Connection of the LN 15 to the RANGER 305D CE These connections instructions apply to both the LN 15 across the Arc and Control Cable models The LN 15 has an internal contactor and the electrode is not energized until the gun trigger is closed When the gun trigger is closed the wire will begin to feed and the welding process is started Shut the welder off For e...

Страница 11: ...eave unattended while fueling Wipe up spilled fuel and allow fumes to clear before starting engine Do not overfill tank fuel exapnsion may cause overflow DIESEL FUEL ONLY Remove the fuel tank cap Fill the tank approximately 4 inches 100mm from the top of the filler neck to allow for fuel expansion observe the fuel gauge while filling DO NOT FILL THE TANK TO THE POINT OF OVERFLOW Replace the fuel c...

Страница 12: ...l digging arc crisp Increasing the number from 10 soft to 10 crisp increases the short circuit current which results in a more forceful digging arc Typically a forceful digging arc is preferred for root and hot passes A softer arc is preferred for fill and cap passes where weld puddle control and deposition stacking of iron are key to fast travel speeds It is recommended that the ARC CONTROL be se...

Страница 13: ...tional 5 seconds maximum 8 The engine will run at high idle speed for approximately 12 seconds and then drop to low idle speed Allow the engine to warm up at low idle for several minutes before applying a load and or switching to high idle Allow a longer warm up time in cold weather Note If the unit fails to start repeat step 4 through step 7 after waiting 30 seconds WARNING Do not allow the start...

Страница 14: ...ntamination Then the tungsten is gently lifted off the work in a rocking motion which establishes the arc To stop the arc simply lift the TIG torch away from the work piece When the arc voltage reaches approximately 30 volts the arc will go out and the machine will automatically reset to the touch start current level The tungsten may then be retouched to the work piece to restrike the arc The arc ...

Страница 15: ...mal performance set the MODE switch to CC STICK and the ARC CONTROL to 10 Set the OUTPUT CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table Carbon Diameter mm Current Range DC electrode positive A 3 2 60 90 4 0 90 150 4 75 200 250 Auxiliary Power Start the engine and set the IDLER control switch to the des...

Страница 16: ... for this service 4 Replace only if necessary Please see Engine Owners Manual for Warranty Statement in detail Engine Oil Change Drain the engine oil while the engine is warm to assure rapid and complete draining It is recommended that each time the oil is changed the oil filter be changed as well Be sure the unit is off Disconnect the negative battery cable to ensure safety Locate oil drain hose ...

Страница 17: ...y remove the dirt from the radiator fins Periodically check the fan belt and radiator hoses Replace if signs of deterioration are found Tightening the Fan Belt If the fan belt is loose the engine can overheat and the battery lose its charge Check tightness by pressing on the belt midway between the pulleys It should deflect about 6mm under a load of 9 Kg Fuel At the end of each day s use refill th...

Страница 18: ...ttery cells are low fill them to the neck of the filler hole with distilled water and recharge If one cell is low check for leaks Charging the Battery When you charge jump replace or otherwise connect battery cables to the battery be sure the polarity is correct Improper polarity can damage the charging circuit The RANGER 305D CE positive battery terminal has a red terminal cover If you need to ch...

Страница 19: ...or any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive ...

Страница 20: ...is equipment A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY POSITION THE WIRE FEEDER VOLTMETER SWITCH TO MATCH THE POLARITY OF THE ELECTRODE CABLE C PLACE THE MODE SWITCH IN THE CV WIRE POSITION D PLACE THE WELDING TERMINALS SWITCH IN THE WELD TERMINAL...

Страница 21: ...uipment A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY POSITION THE WIRE FEEDER VOLTMETER SWITCH TO MATCH THE POLARITY OF THE ELECTRODE CABLE C PLACE THE MODE SWITCH IN THE CV WIRE POSITION D PLACE THE WELDING TERMINALS SWITCH IN THE WELD TERMINALS ON ...

Страница 22: ...ntrol circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welder operating manual A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY POSITION THE WIRE FEEDER VOLTMETER SWITCH TO MATCH TH...

Страница 23: ...can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welder operating manual A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B CONNECT WELDING CABLES TO OUTPUT STUDS FOR DESIRED POLARITY C PLACE THE MODE SWITCH IN THE TIG P...

Страница 24: ...se an increase in the ac wire feeder voltage which can damage the control circuit The engine governor setting is pre set at the factory DO NOT ADJUST above RPM specifications listed in the engine welder operating manual A WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL B SET THE WIRE FEEDER VOLTMETER TO THE POSITION...

Страница 25: ...hould get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health Spare Parts 12 05 For Spare Parts references visit the Web page https www lincolnelectric com LEExtranet EPC Authorized Service Shops Location 09 16 The purchaser must contact a Lincoln Authorized Service Facility LASF about any de...

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