Lincoln Electric Precision TIG 375 Скачать руководство пользователя страница 124

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.

Individual Printed Circuit Board Components are not available from Lincoln Electric.

This information is pro-

vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the

machine.

ELECTRICAL DIAGRAMS

PRECISION TIG 375

PC BOARD ASSEMBLY-CONTROL (G3909-2)

G3909-2

PRECISION TIG

CONTROL P.C. BOARD ASSEMBLY

1:1

G3909-1

FEI

 

-

UNLESS OTHERWISE SPECIFIED TOLERANCE

MANUF ACTURING TOLERANC E 

PER 

E2056

ON 2 PLA CE  DE CIMA LS IS  ± .02

ON 3 PLACE DEC IMALS IS ± .002

ON AL L A NGLES IS  ± .5 OF A  DE GREE

WITH  PUB LIS HE D STAN DA RDS.

MATER IAL T OLE RA NCE  ("  ") TO AG REE

t

DO NOT SCAL E THI S DR AWING

DRAWN  BY:

DESIG N INF OR MATIO N

ENGI NEER:

APPR OVED:

REFERENCE:

EQUIPMENT TYPE:
SUBJECT:

SCA LE:

G390

9-2

MATERIAL

DISPOSITION:

APPROVAL

DATE:

PROJECT

NUMBER:

UF

CRM36844

1

PAGE ___ OF ___

1

ENGINEERING CONTROLLED

M ANUFACTURER:

No

DOCUMENT

NUMBER:

DOCUMENT

REVISION:

THIS DOCUMEN T CON TAINS PROPRIETARY

 INFORMATION O

WNED BY  LINCOLN G LOBAL, INC. AND MA

Y NOT BE DUPLICATED, COM

MUNICATED

TO O THER PARTIES OR USED FOR AN

Y PURPOSE WITHOU

T  THE EXPRESS WRIT

TEN PERMISSION OF LINCOLN GL

OBAL, INC.

PROPRIETARY & CONFIDENTIAL:

 C

3/29/2007

ADDED C178 AND REVISED DZ14 PART NUMBER

REVISED MANUFACTURE AS, IDENTIFICATION CODE AND SCHEMATIC REFERENCE PART NUMBERS

ADDED SOLDER AND SEALANT NOTE FOR C178 TO ASSEMBLY

CHANGE DETAIL:

P.C. BOARD BLANK REFERENCE INFORMATION

BUY BLANK COMPLETE AS G3909-H (4 LAYER BOARD PER E3281)

(MAKES 2 BOARDS PER PANEL, SEE ELECTRONIC FILE FOR ADDITIONAL INFORMATION)

G 3 9 0 9 - 2 H 1

PART NUMBER IDENTIFICATION CODE

MANUFACTURED AS:

NOTES:

N.A.

 

CAUTION: 

THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY.  SEE E2454 

BEFORE HANDLING. 

N.B.  KEEP THIS AREA FREE OF ENCAPSULATION MATERIAL (

‡

.50 MIN.) BOTH SIDES OF 

 

BOARD. 

N.C.  SQUEEZE COMPONENTS TOGETHER BEFORE APPLYING ITEM 2 AND / OR  

 

ENCAPSULATION MATERIAL. 

N.D.  APPLY ITEM 2 ON COMPONENT SIDE ONLY, AS SHOWN.

 

N.E.  APPLY ITEM 2 ON BOTH SIDES OF BOARD AS SHOWN, EXCEPT TOP SURFACE OF 

TRIMMER. 

N.F.  KEEP TOP SURFACE OF TRIMMER FREE OF ENCAPSULATION MATERIAL INCLUDING RTV.

ENCAPSULATE WITH E1844  

MAKE PER E1911-ROHS 

TEST PER E3937-C 

SCHEMATIC REFERENCE G3908-2H1

UNLESS OTHERWISE SPECIFIED:

CAPACITANCE = MFD/VOLTS

INDUCTANCE = HENRIES

RESISTANCE = OHMS

ITEM

1

2

REQD

PART NO.

DESCRIPTION

P.C. BOARD BLANK REF.

SEE BLANK INFO.

1

E2861

SEALANT

5 OZ.

3

3

S19300-7

PCB SUPPORT

2

N.F.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.C.

X

X

X

N.C., N.D.

XXXX

N.C., N.D.

X

X

X

X

N.C., N.D.

X

X

X

X

X

X

X

X
X

X

X

X

X

X

X

X

X

X

X

X

X

X

XXX

XXX

N.D.

N.D.

N.B.

X

X

X

X

X

X

X

X

X

X

X

X

X

X

N.D.

N.E.

N.D.

XXX

XXX

XXXX

X

XXXXXXXXX

XXXX

X

X

X

X

X

X

X

X

X

N.D.

N.D.

1

N.D.

N.F.

N.C.

N.C.

XXXX

N.D.

N.C., N.D.

X X X X X X

X X X X

X X X X

X X X X

X X X X

X X X X

X X X X X

X X

X X X

X X X X X X X

X X X X X X

X X

X X X X X X

X X

X X

X X

X X

X X

X X X X

X X X X X

X

X

X

X

X

X

X

X

X

X

X X

X

X

X

X

X

X

X

X

X

X

X X

X X

0

.20

6.00

12.00

17.80

1.20

10.68

16.80

N.F.

N.F.

FOR PARTS ORDERS:

INCLUDE (1) S25597PRINT PARTS ORDERS

INSTRUCTION SHEET.

J3

C27

R359

C21

R127

D59

R105

R2

23

R3

29

R212

R8

R49

X1

3

D49

DZ

11

D10

R1

99

R79

R3

00

C1

15

TR

I4

R30

D41

C144

R254

R3

43

C134

Q 7

R3

54

R316

R3

03

R3

38

R140

C6

8

R42

R91

R1

90

R272

R1

87

X1

4

R3

26

D30

R1

51

R157

R266

D28

Q 21

R3

24

Q 15

R27

R136

X1

R5

Q

28

D12

DZ

23

R211

C133

DZ

13

C92

R278

D7

C61

Q 8

DZ2 1

D88

D51

L2

R31

DZ6

R130

C143

R68

R305

C58

R3

28

R2

88

C1

54

R2

80

C91

C38

R2

38

C72

R115

R66

R215

X2

R124

C22

R264

R132

R2

19

R114

R273

R23

R97

C1

16

C25

D64

R1

44

R25

R2

97

C40

R108

DZ2 4

R135

R3

7

R2

22

C86

R129

R2

86

R55

X1

9

DZ1

R77

R2

96

R218

R1

80

X6

D42

R202

D20

Q 26

R53

C1

6

TP10

C126

D27

C75

C1

13

R2

06

C55

R86

R118

C83

R351

R3

02

R1

41

C3

3

TP

1

R258

R103

X1

2

C1

00

R2

27

C46

X3

C60

C62

R3

39

C97

R33

C5

C1

49

R43

C77

R80

C102

C120

R2

40

R40

R170

R45

R158

C1

60

R312

D54

C74

C41

L1

C84

R123

R29

C1

64

R1

45

C156

R63

R2

68

C98

C28

D8

4

C3

7

R1

47

R88

R3

49

C7

R2

25

C1

17

Q

3

R99

R35

R73

DZ5

R2

36

Q

24

C159

R291

R306

R2

87

D83

R4

R3

27

R2

83

C1

47

Q 20

C53

R70

R271

R261

R101

R1

56

C123

R133

R1

55

R21

DZ

2

R74

R277

R265

D36

C73

R67

C63

R2

34

C48

R52

R1

96

C111

X1

5

R131

C44

R104

R313

D24

R3

62

C13

D26

D5

C78

R208

R62

Q

5

R164

R169

D18

C1

14

C32

R81

R11

C125

R2

41

R109

C141

TP9

C29

R9

R2

62

R110

C89

DZ4

R1

43

C1

42

R3

01

R139

R3

10

R117

R244

D55

R2

89

R361

D29

R59

C1

32

C1

45

TP11

TR

I2

R276

C1

18

R15

C119

Q

2

DZ9

R72

R253

Q 12

R1

38

C1

21

R85

R113

O

CI

2

R270

R357

R336

R2

90

R1

93

DZ

7

Q

6

D1

4

R3

09

D46

C24

R3

47

R111

C1

22

R163

R2

20

R58

D63

D87

C1

48

C165

Q 19

C94

R36

R3

32

R64

C158

TP

8

C51

R1

79

R2

81

D7

2

R2

85

R4

6

C3

R47

R3

56

R2

50

R251

C43

R1

54

R2

00

R1

53

D3

5

R2

99

D61

C1

DZ

12

R2

6

R120

C69

C108

R125

C109

R69

D6

8

R100

C150

C96

C18

R2

17

Q 18

R48

C80

R3

48

D8

6

R7

R259

R3

9

DZ2 5

D40

DZ

8

R159

R167

C54

D2

R1

83

R255

OCI6

X5

R1

71

R1

92

C56

C36

DZ1 7

J10

R2

24

J12

R3

22

J5

R2

21

R119

R83

R2

98

DZ

20

D89

R174

D39

R353

R28

Q 25

D60

DZ3

R84

C64

C50

D17

Q 27

R204

R22

D7

1

R32

R98

C151

J2

D81

C85

D6

9

R18

R57

R19

R352

R1

97

R275

R2

32

R1

49

C1

39

X1

7

R112

R209

R248

C1

53

J7

R210

X4

R245

D82

TP

3

C1

61

J5 A

D11

D8

5

R3

04

C49

D7

0

C110

R12

C1

01

R358

R3

64

D7

9

R54

C103

R2

84

C26

R335

R1

46

R314

R2

35

R1

88

R3

37

C107

TP

2

R3

30

R3

25

R2

56

R1

95

R3

34

R82

R1

37

T1

R321

C70

R1

48

C88

D1

5

R1

52

Q

22

R17

R122

X8

R75

R61

R24

TP4

C1

40

D3

R162

R252

X7

C93

R3

44

R317

C127

R2

67

R3

42

R3

07

R71

DZ

19

O

CI

3

R94

R1

72

C1

2

R249

C9

5

X9

R173

R311

R1

82

R177

C1 5

C90

R3

41

R13

C11

D9

0

R2

43

D1

C6

5

C5

7

R3

23

R3

45

R2

33

TR

I3

R6

DZ

18

J9

R60

R293

R51

D48

R2

39

R3

50

D34

R3

08

R3

63

Q

4

R41

R263

R76

R1

84

R2

94

R87

Q 13

T2

C3

9

D31

R1

98

D7

3

D6

J8

C1

37

R1

94

C99

R65

R2

95

C7

9

R260

TP12

R292

R2

28

C20

R78

R315

DZ

14

OCI7

C23

R1

85

C2

R3

20

C52

R247

O

CI

8

R95

C6

6

R126

D5

0

C10

R355

R176

R50

C81

R121

R10

R107

R2

29

R8

9

Q 16

C6

7

R269

C104

OCI1

C30

R128

C1

46

R165

R168

R246

R14

R2

37

R175

J11

D19

D22

R106

C135

C8

D13

Q 9

D62

R2

C1

31

R1

81

R3

46

C1

7

R34

R203

J6

Q

1

DZ

15

TR

I1

R3

R166

R2

26

R92

C157

R116

C1

38

R1

42

R213

R257

C71

DZ1 0

R2

01

R1

86

D37

TP7

R1

R44

R160

TP5

C105

D38

R279

D47

R2

07

C1

29

R3

8

Y1

J4

C4

R2

82

D23

C1

24

C14

Q 11

R102

C4

2

R3

19

R2

30

X1

6

C1

30

R161

C1

62

C87

C59

Q 10

C45

C19

C34

R1

50

C6

C9

R205

X18

C1

36

R1

91

X1

0

R134

R20

D4

R2

42

C1

55

D67

R2

31

R3

40

DZ2 2

R3

31

C76

R3

33

R318

D6

6

C163

C1

52

C1

28

R96

R16

C31

Q 14

C112

O

CI

4

Q 23

D8

0

Q 17

R90

C35

O

CI

5

C106

R1

78

D65

R214

X1

1

C82

D2

5

TP6

D16

D21

R1

89

R56

R93

D58

R216

R274

C47

DZ

16

G3909-2

PRECISION  TIG  CONTROL

C178

0

.20

5.80

6.00

18.00

REFERENCES

QTY

PART NUMBER DESCRIPTION

C1, C7, C178

3

S 16668-8

CA PACITOR,CEM O,330pF,100V,5%

C2, C3, C5, C17, C21, 

C25, C28, C33, C36, 

C41, C46, C48, C50, 

C54, C55, C57, C61, 

C69, C70, C71, C76, 

C77, C78, C85, C86, 

C89, C90, C94, C103, 

C105, C106, C109, 

C111, C122, C123, 

C124, C125, C126, 

C129, C130, C139, 

C148, C149, C157, 

C158, C165

46

S 16668-11

CA PA CITOR,CE M O,0.1, 50V,10%

C4, C8, C9, C11, C12, 

C26, C27, C29, C32, 

C42, C43, C44, C47, 

C56, C65, C66, C67, 

C68, C83, C87, C92, 

C101

22

S 16668-6

CA PA CITOR,CE M O,4700pF,50V ,10%

C6, C16, C20, C35, 

C59, C63, C100, C118, 

C143, C155

10

S13490-42

CAPACITOR,TAEL,1.0,35V ,10%

C10, C24, C58

3

S16668-3

CAPACITOR,CEM O,100pF, 100V,5%

C13, C18, C19, C30, 

C31, C34, C37, C38, 

C40, C45, C62, C64, 

C72, C73, C74, C75, 

C79, C80, C88, C91, 

C104, C107, C112, 

C128, C134, C142, 

C144, C145, C146, 

C147, C150, C151, 

C152, C153, C154, 

C156, C159

37

S16668-5

CAP ACITOR,CEM O,.022,50V ,20%

C14, C127

2

S 13490-25

CAPACITOR,TAEL,4.7,35V  10%

C15, C141, C164

3

S13490-181

CAPACITOR,ALEL,22,63V,20%

C22, C51

2

T11577-54

CAP ACITOR,CD,750PF,1000V ,10%

C23, C39, C52

3

S13490-183

CAPA CITOR,A LE L,120M F,50V,20%

C49, C60

2

S16668-7

CAP ACITOR,CEM O,820pF,50V ,5%

C53

1

S13490-92

CA PA CITOR,ALEL,3300, 50V ,+30/-10%

C81, C82, C98, C99, 

C117, C131, C133, 

C135, C136, C137, 

C140, C160, C161, 

C162, C163

15

T11577-58K

CAP ACITOR,CD,.0047,3000V ,20%

C84

1

S13490-40

CA PA CITOR,TAEL,2.7,50V ,10%

C93, C108

2

S 16668-1

CAPACITOR,CE M O,22pF, 100V ,5%

C95, C96, C97

3

T11577-46K

CAPACITOR,CD,.05,600V,+80/-20%

C102, C138

2

S16668-9

CAP ACITOR,CEM O,150pF, 100V,5%

C110

1

S 16668-4

CAP ACITOR,CEM O, 2700pF, 50V ,5%

C113, C114, C115, 

C116

4

S 13490-81

CAPACITOR,PEF,0.1M F,400V,10%,RADIA L

C119, C120

2

S 16668-2

CA PACITOR,CEM O,47pF, 100V,5%

C121

1

S 13490-19

CAP ACITOR,TAEL,1.8,20V ,10%

C132

1

S13490-186

CAPA CITOR,ALE L,1800,160V ,20%

D1, D4, D7, D16, D17, 

D18, D20, D21, D23, 

D28, D34, D36, D37, 

D38, D39, D90

16

T12705-34

DIODE ,A XLDS ,1A ,400V,FR,1N4936

D2, D3, D5, D6, D10, 

D11, D12, D13, D14, 

D15, D19, D22, D25, 

D26, D27, D29, D30, 

D31, D35, D40, D41, 

D42, D51, D54, D55, 

D58, D59, D60, D61, 

D64, D65, D66, D67, 

D72, D73, D79, D80, 

D81, D82, D83, D84, 

D85, D86, D87, D88, 

D89

46

T12199-1

DIODE,A XLDS ,1A,400V

D24, D62, D63

3

T12705-23

DIODE,SCHOTTK Y,A XLDS ,1A ,30V ,1N5818

D46, D47, D48, D49, 

D50

5

T12705-14

DIODE,AXLDS ,3A,200V ,1N5402

D68, D69, D70, D71

4

T12199-2

DIODE,AXLDS ,1A,1000V

DZ1, DZ3, DZ9, DZ14

4

T12702-29

ZE NE R DIODE ,1W ,15V,5%,1N4744A

DZ2, DZ5, DZ20

3

T12702-53

ZE NE R DIODE ,1W ,3.3V ,5%,1N4728A

DZ4, DZ11, DZ12, DZ13

4

T12702-27

ZE NE R DIODE ,1W ,10V,5%,1N4740A

DZ6, DZ10

2

T12702-19

ZE NE R DIODE ,1W ,12V ,5%,1N4742A

DZ7, DZ8

2

T12702-23

ZE NE R DIODE ,5W ,15V,5%,1N5352B

DZ15, DZ16, DZ17, 

DZ18, DZ19, DZ21, 

DZ22

7

T12702-52

ZENER DIODE,1W ,5.1V ,5%,1N4733A

DZ23, DZ24, DZ25

3

T12702-45

ZE NER DIODE,1W ,18V ,5%,1N4746A

J2, J3

2

S 21134-10

CONNE CTOR,M OLE X,M INI,BLIND,F,10-PIN

J4, J10

2

S 24020-10

CONNECTOR,M OLE X,M INI,P CB,10-PIN,TIN

J5, J5A

2

S 24020-8

CONNECTOR,M OLE X,M INI,PCB,8-PIN,TIN

J6

1

S 24020-2G

CONNE CTOR,M OLEX,M INI,PCB,2-P IN,GOLD

J7, J8, J12

3

S24020-6

CONNE CTOR,M OLEX,M INI,PCB,6-PIN,TIN

J9

1

S 24020-12

CONNECTOR,M OLE X,M INI,P CB,12-PIN,TIN

J11

1

S24020-16

CONNE CTOR,M OLE X,M INI,P CB ,16-P IN,TIN

L1, L2

2

T12218-9

CHOKE ,RF,390UH,5%, 225M A ,CONFORM A L

OCI1, OCI2, OCI5, OCI8

4

S15000-16

OP TOCOUP LE R,TRIA C,DRIV ER,ZV C,3083

OCI3, OCI4

2

S15000-31

OP TOCOUP LE R,TRIA C,DRV ,RA NDOM ,800V

OCI6, OCI7

2

S15000-10

OP TOCOUP LER,P HOTO-Q,70V ,CNY 17-3

Q1, Q4, Q18

3

T12704-69

TRA NSIS TOR,P NP ,TO226,0.5A, 40V ,2N4403

Q2, Q3, Q5, Q6, Q7, 

Q8, Q9, Q12, Q13, 

Q14, Q15, Q16, Q17, 

Q19, Q20, Q21, Q22, 

Q23, Q24, Q26, Q27, 

Q28

22

T12704-68

TRA NSIS TOR,NPN,TO226,0.5A ,40V ,2N4401

Q10, Q11

2

T12704-54

TRA NS IS TOR,NM F,TO220,15A,60V ,(SS )

Q25

1

T12704-73

TRA NS IS TOR,NM F,4-P IN DIP ,1A ,100V,IRFD110(S S )

R1, R3, R5

3

S 16296-3

TRIM M ER,M T,1/2W ,500, 10%,LINE AR

R2

1

T10812-41

TRIM M E R,S T,1/2W ,10K , 10%,LINE AR

R4, R7

2

T10812-73

TRIM M ER,S T,1/2W ,2K , 10%,LINEA R

R6

1

S 16296-5

TRIM M E R,M T,1/2W ,10K , 10%,LINE A R

R8, R16, R120, R122, 

R172, R317, R356

7

S 19400-1000

RE S IS TOR,M F,1/4W ,100,1%

R9, R91, R116, R117, 

R350

5

S 19400-3322

RE S IS TOR,M F,1/4W ,33.2K ,1%

R10, R98, R177, R278, 

R336

5

S 19400-4750

RE S IS TOR,M F,1/4W ,475,1%

R11, R17, R21, R22, 

R24, R29, R31, R32, 

R33, R34, R38, R46, 

R56, R61, R68, R70, 

R84, R96, R97, R99, 

R106, R109, R115, 

R119, R123, R126, 

R127, R130, R132, 

R133, R157, R159, 

R160, R163, R175, 

R203, R204, R209, 

R212, R240, R246, 

R247, R250, R253, 

R254, R255, R289, 

R290, R293, R294, 

R296, R297, R298, 

R299, R300, R302, 

R321, R332, R352, 

R353, R354, R358

62

S 19400-1002

RE SIS TOR,M F,1/4W ,10.0K ,1%

REFE R  TO  E LECTRONIC  COM PONE NT  DA TA BA S E   FOR S PE CIFICA TIONS   ON ITE M S   LIS TED  BE LOW

R12, R25, R26, R58, 

R67, R89, R95, R125, 

R134, R158, R211, 

R242, R251, R281

14

S 19400-2212

RE S IS TOR,M F,1/4W ,22.1K ,1%

R13, R88

2

T14648-4

RE S IS TOR,W W ,5W ,40,5%,S Q

R14, R18, R141, R142, 

R143, R144, R145, 

R146, R147, R148, 

R149, R150, R151, 

R152, R153, R154, 

R155, R156

18

S 19400-47R5

RE S IS TOR,M F,1/4W ,47.5,1%

R15, R19, R47, R48, 

R49, R50, R51, R52, 

R53, R54, R308, R311

12

S 19400-10R0

RE S IS TOR,M F,1/4W ,10.0,1%

ITEM

REQ'D PART NO. 

DESCRIPTION

R20, R40, R41, R44, 

R55, R60, R75, R76, 

R80, R90, R107, R136, 

R176, R210, R213, 

R214, R241, R275, 

R282, R283, R287, 

R288, R291, R319, 

R323, R324, R325, 

R329, R330, R331, 

R355, R359, R361

33

S19400-4751

RESISTOR,M F,1/4W ,4.75K,1%

R23, R62, R63, R78, 

R92, R103, R104, 

R105, R129, R140, 

R161, R179, R202, 

R206, R207, R208, 

R239, R243, R257, 

R263, R267, R273, 

R274, R279, R305, 

R312, R314, R315, 

R320, R364

30

S19400-1001

RESISTOR,M F,1/4W ,1.00K,1%

R27, R43

2

S19400-2213

RESISTOR,M F,1/4W ,221K,1%

R28

1

S19400-3921

RESISTOR,M F,1/4W ,3.92K,1%

R30, R35, R36, R66

4

S19400-1372

RESISTOR,M F,1/4W ,13.7K,1%

R37, R335, R342, 

R344, R345, R347

6

S19400-2000

RESISTOR,M F,1/4W ,200,1%

R39, R79

2

S19400-3011

RESISTOR,M F,1/4W ,3.01K,1%

R42, R128, R164, 

R169, R215, R216, 

R245, R260, R261, 

R339

10

S19400-4752

RESISTOR,M F,1/4W ,47.5K ,1%

R45, R85, R86, R108, 

R171

5

S19400-2002

RESISTOR,M F,1/4W ,20.0K,1%

R57, R69

2

S19400-2210

RESISTOR,M F,1/4W ,221,1%

R59, R173, R252, R259

4

S19400-3321

RESISTOR,M F,1/4W ,3.32K,1%

R64, R65, R73, R74, 

R93, R94, R114, R131, 

R135, R170, R205, 

R258, R270, R292, 

R295

15

S19400-1003

RESISTOR,M F,1/4W ,100K,1%

R71, R83, R87, R118, 

R168, R248, R249, 

R256, R277, R280

10

S19400-1004

RESISTOR,M F,1/4W ,1.00M ,1%

R72, R101, R102, R276

4

S19400-26R7

RESISTOR,M F,1/4W ,26.7,1%

R77, R110, R111

3

S19400-2001

RESISTOR,M F,1/4W ,2.00K,1%

R81, R313

2

S19400-9091

RESISTOR,M F,1/4W ,9.09K,1%

R82, R316, R357

3

S19400-3012

RESISTOR,M F,1/4W ,30.1K,1%

R100, R271, R334, 

R337, R340, R341

6

S19400-5110

RESISTOR,M F,1/4W ,511,1%

R112

1

S19400-9092

RESISTOR,M F,1/4W ,90.9K,1%

R113

1

S19400-2211

RESISTOR,M F,1/4W ,2.21K,1%

R121, R124, R244, 

R318

4

S19400-7681

RESISTOR,M F,1/4W ,7.68K,1%

R137, R138, R181, 

R217, R262, R304

6

S19400-1211

RESISTOR,M F,1/4W ,1.21K,1%

R139, R180, R218, 

R264

4

S19400-2670

RESISTOR,M F,1/4W ,267,1%

R162, R333, R338

3

S19400-3320

RESISTOR,M F,1/4W ,332,1%

R165

1

S19400-3323

RESISTOR,M F,1/4W ,332K,1%

R166

1

S19400-5621

RESISTOR,M F,1/4W ,5.62K,1%

R167, R174, R284, 

R285, R301, R326, 

R327

7

S19400-1501

RESISTOR,M F,1/4W ,1.50K,1%

R178

1

T14648-24

RESISTOR,W W ,5W ,0.5,5%,SQ

R182, R183, R184, 

R185, R186, R187, 

R188, R189, R190, 

R191, R192, R193, 

R194, R195, R196, 

R197, R198, R199, 

R200, R201, R219, 

R220, R221, R222, 

R223, R224, R225, 

R226, R227, R228, 

R229, R230, R231, 

R232, R233, R234, 

R235, R236, R237, 

R238

40

S19400-68R1

RESISTOR,M F,1/4W ,68.1,1%

R265, R266, R306, 

R351

4

S18380-1

THERM ISTOR,PTC,56 OHM S,90M A

R268, R309, R343, 

R346

4

S19400-2490

RESISTOR,M F,1/4W ,249,1%

R269, R307

2

S19400-2673

RESISTOR,M F,1/4W ,267K,1%

R272

1

S19400-3922

RESISTOR,M F,1/4W ,39.2K,1%

R286, R328

2

S19400-2802

RESISTOR,M F,1/4W ,28.0K,1%

R303

1

S18380-3

THERM ISTOR,PTC,.08-0.19 OHM S ,1.85A

R310

1

S19400-6810

RESISTOR,M F,1/4W ,681,1%

R322

1

S19400-3570

RESISTOR,M F,1/4W ,357,1%

R348, R349, R362, 

R363

4

S19400-20R0

RESISTOR,M F,1/4W ,20.0,1%

T1, T2

2

T12737-2

TRANSFORM ER,PULSE,3-W INDING,1:1:1

TP1, TP3, TP5, TP6

4

T13640-25

M OV,130VRM S,90J,20M M

TP2

1

T13640-16

M OV,150VRM S,80J,20M M

TP8

1

T13640-14

M OV,150VRM S,13J,7M M

TRI1, TRI2

2

S18395-27

TRIAC,T220,8A,800V W ITH S18104-3HS

TRI3, TRI4

2

S15161-27

TRIAC,T220,8A,800V

X1

1

S15018-15

IC,CM OS ,GATE,NAND,2-INPUT,QUAD,SCHM (SS)

X2, X11

2

S15018-4

IC,CM OS ,INVERTER,SCHM ITT, HEX,4584(SS)

X3

1

S15128-10

VOLTAGE RE F,ADJ,  PRECISION,431I

X4, X10, X14

3

S15018-6

IC,CM OS ,SW ITCH,ANALOG,QUAD, 4066(SS)

X5

1

S18395-8

REGULATOR,HEAT-SINKASBLY,S15128-6,S18104-3

X6, X9

2

S18395-3

REGULATOR,HEAT-SINKASBLY,S15128-5,S18104-3

X7, X12, X13, X16

4

S15128-4

OP-AM P,QUAD, GEN-PURPOSE,224N

X8

1

S15128-18

OP-AM P,QUAD, HIGH-PERF,33074

X15

1

S25431-2

ROM  ASSEM BLY (SS)

X17

1

M 15102-4

IC,ARRAY,DRIVER,PERIPHERAL,NPN,DARL

X18

1

M 15102-3

IC,CM OS ,UNDERVOLT-SENSING,RESET,M CU(SS)

X19

1

S15128-16

IC,OP-AM P,QUAD,HIGH-PERF,1014

Y1

1

S16665-2

CRYS TAL,QUARTZ,4.0000M HZ,HC-18/U

TP4, TP7, TP9, TP10, 

TP11, TP12

6

T13640-18

M OV,320VRM S,150J,20M M

ALL COMPONENTS AND MATERIALS USED IN THIS
ASSEMBLY ARE  TO BE RoHS COMPLIANT PER E4253.

SOLDER CAPACITOR (C178) TO R108 AS SHOWN.

COVER WITH E2861 SEALANT.

Retur

n

to

Section

TOC

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to

Section

TOC

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to

Section

TOC

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to

Section

TOC

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Master

TOC

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Master

TOC

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TOC

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G-12

G-12

Содержание Precision TIG 375

Страница 1: ...Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation o...

Страница 2: ...INJURY OR DEATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is stron...

Страница 3: ...es from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame re...

Страница 4: ...that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b W...

Страница 5: ...onnel travaillant proximit au soudage l aide d crans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libre...

Страница 6: ...ion C Maintenance Section D Theory of Operation Section E Troubleshooting and Repair Section F How to Use Troubleshooting Guide F 2 PC Board Troubleshooting F 3 Troubleshooting Guide F 4 Test Procedur...

Страница 7: ...Ranges A 3 Safety Precautions A 4 Stacking A 4 Lifting and Moving A 4 Tilting A 4 High Frequency Interference Protection A 4 Input Electrical Connections A 5 Ground Connection A 5 Output Cables Connec...

Страница 8: ...Power 40 AC DC Stick Balance TIG Unbalance 70 Penetration AC TIG 60 AC DC Stick Balance TIG Unbalance 70 Penetration AC TIG 100 AC DC Stick Balance TIG Unbalance 70 Penetration AC TIG Idle Amps Rated...

Страница 9: ...lance Penetration with out Standard Power Factor Correction Capacitors Based on the 1999 U S National Electrical Code RECOMMENDED INPUT WIRE AND FUSE SIZES Input Voltage phase Frequency 208 1 60 230 1...

Страница 10: ...N ENVIRONMENTAL RATING Precision TIG 375 power sources carry an IP21S Environmental rating They are rated for use in damp dirty rain sheltered environments HIGH FREQUENCY INTERFERENCE PROTECTION The f...

Страница 11: ...n the welder is enclosed in a metal building several earth driven electrical grounds as in 5 above around the periphery of the building are rec ommended Failure to observe these recommended installati...

Страница 12: ...ange this con nection designations on the reconnect panel LOW MID and HIGH correspond to the name plated input voltages of a triple voltage welder Dual voltage welders use only LOW and HIGH EXAMPLE On...

Страница 13: ...be damaged Never allow the torch to touch the cylinder Keep cylinder away from live electrical cir cuits Maximum inlet pressure 150 psi The Precision TIG machines do not have Hi Freq available at the...

Страница 14: ...pumps and large motors have starting currents which are significantly higher than their running current These higher starting currents may cause the circuit breaker to open See next paragraph Both the...

Страница 15: ...am The robotic interface functions with the Precision TIG set to either TIG or STICK mode but must be in REMOTE switch position for the Preset Control inter face to function When in the REMOTE positio...

Страница 16: ...0 NOTES PRECISION TIG 375 A 10 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 17: ...3 Controls and Settings B 4 Welding Operation B 5 B 8 Internal Set Up Controls B 9 2 Step Trigger Modes B 10 4 Step Trigger Modes B 11 TIG Weld Cycle Chart B 12 Set Up for TIG Amptrol Welding B 13 Ma...

Страница 18: ...s AC DC Stick SMAW capability with adjustable Arc Force availability A TIG Pulse Panel Power Factor Capacitors and a Water Solenoid are available as field installed optional kits Also a new Undercarri...

Страница 19: ...257 series cannot be used for torch connection PRECISION TIG 375 CODES ABOVE 11000 RECOMMENDED EQUIPMENT INTERFACE TIG water cooled TIG air cooled Machine PT375 Welding Package K2624 1 PT375 K2622 1 2...

Страница 20: ...position No panel light When the Polarity Switch is set to AC the TIG mode provides continuous high frequency to stabi lize the arc for AC TIG welding Hi Freq turns on after preflow time with the arc...

Страница 21: ...TE posi tion this knob sets the maximum welding level that the Peak output can be set with the remote Amptrol The new MicroStartTM Technology minimum current circuit provides for low end welding down...

Страница 22: ...n 5 0 1 2 3 4 5 Description HS TIG Hot Start of output setting 0 Only setting for SS0 above 10 20 30 40 50 60 70 80 90 UP Upslope Time None Only setting for SS1 SS2 above 0 5 sec 1 0 sec 1 5 sec 2 0 s...

Страница 23: ...et receptacle is provided for the connection of an Amptrol or other remote control See Figure B 2 When the Current Control Switch See Item 5 is in the REMOTE position the Amptrol or other remote 10K p...

Страница 24: ...ined by the SPOT TIME control A red panel light is ON to indicate SPOT mode 14 PULSE FREQUENCY CONTROL This knob is used to set the Pulse Frequency over the peak pulse range of about 0 1 pps to 20 pps...

Страница 25: ...00 Prevents stubbing of the electrode by providing extra output current if the arc voltage drops below the level required to sustain the welding arc High 65 and Low 12 factory set levels are selectabl...

Страница 26: ...put Current Gas Pre Flow Post Flow Normal Sequence Torch Button Output Current Gas Pre Flow Post Flow START CRATER CURRENT UP SLOPE DOWN SLOPE With DIP Switch 2 OFF With DIP Switch 2 ON As Shipped Act...

Страница 27: ...ly end down slope and maintain crater current Hold the trigger for more than 1 second to activate the restart function When the trigger is released up slope will occur Hold the first trigger pull to m...

Страница 28: ...ope Time DOWNSLOPE Adjust 0 10 sec w Advan Panel Fixed 0 sec w o POSTFLOW Adjust 2 60 sec or x2 CRATER FILL LEVEL Advanced Panel Select Mach Min or MIN Setting as w o Panel With PULSE ON No Pulsing Du...

Страница 29: ...output level FIGURE B 6 A Ad dv va an nc ce ed d P Pa an ne el l C Co on nt tr ro ol ls s SETUP GUIDELINES FOR TIG WELDING WITH AN AMPTROL Both the Hand and Foot Amptrols work in a similar manner The...

Страница 30: ...gsten in AC and DC applications Balanced Wave Unbalanced Wave requires derating of the electrode MAKING A TIG WELD WITH AN AMPTROL 1 Install welding equipment per Section A 5 2 Setup controls per Sect...

Страница 31: ...TABLE OF CONTENTS ACCESSORIES Accessories Section C Optional Equipment for Codes Above 11000 C 2 Optional Equipment for Codes Below 11000 C 3 Return to Master TOC Return to Master TOC Return to Master...

Страница 32: ...oolant inlet and cooler receptacle of Precision TIG Cannot be used with a water cooler K870 Foot Amptrol Single pedal foot activation of arc start switch and output control with 25 plug cable K870 1 S...

Страница 33: ...ed in the package K1828 1 Under Cooler Cart Includes a cooler in a drawer with hoses and a lockable storage drawer on a dual bottle undercar riage see below K1869 1 Undercarriage Includes a dual bottl...

Страница 34: ...4 NOTES C 4 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TO...

Страница 35: ...tions D 2 Routine and Periodic Maintenance D 2 Overload Protection D 2 Service Procedures D 3 Component Location and Access D 3 Spark Gap Adjustment D 3 Under Cooler Service D 3 Major Component Locati...

Страница 36: ...the machine with the cooling air The cooling fan will oper ate briefly when the machine power is initially turned on and continuously while the yellow Thermal Shutdown Light is lit see Thermostatic P...

Страница 37: ...less high frequency is desired the setting can be reduced to 0 008 inches 0 2 mm Use extreme caution when working with the high frequency circuit The high voltages developed can be lethal Turn the in...

Страница 38: ...n TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 1 Case Front Assembly 2 Arc Starter and Bypass Assembly 3 Case Bac...

Страница 39: ...1 X2 AC AC DC DC SHUNT CHOKE HIGH FREQUENCY TRANSFORMER HIGH VOLTAGE TRANSFORMER THERMOSTAT 115 VAC 115 VAC 115 VAC FANS GATE LEADS FEEDBACK GAS SOLENOID 115 VAC 115 VAC LED s THERMOSTATS 20 VAC 20 VA...

Страница 40: ...ow of shielding gas It features a stick output terminal front and a universal Tig torch connection box rear for simultaneous but separate electrode outputs INPUT POWER CIRCUIT The desired single phase...

Страница 41: ...mer and the cooling fan The advanced control panel also plugs into and interfaces with the control board THEORY OF OPERATION FIGURE E 3 OUTPUT RECTIFICATION CONTROL BOARD AND FEEDBACK POWER SWITCH REC...

Страница 42: ...NIMUM OUTPUT CONTROL MAXIMUM OUTPUT CONTROL PROTECTION BOARD REMOTE RECEPTACLE METER STICK TIG SWITCH BALANCE CONTROL POST FLOW LOCAL REMOTE SWITCH Precision Tig 375 FROM CONTROL BOARD X3 STICK OCV BO...

Страница 43: ...OWER FACTOR POLARITY SWITCH BYPASS BOARD WORK FRONT ELECTRODE REAR ELECTRODE 78 VAC X1 X2 AC AC DC DC SHUNT CHOKE HIGH FREQUENCY TRANSFORMER HIGH VOLTAGE TRANSFORMER THERMOSTAT 115 VAC 115 VAC 115 VAC...

Страница 44: ...rminals The bypass board protects the internal circuitry from interference THEORY OF OPERATION FIGURE E 7 AC WELDING OUTPUT POWER SWITCH RECONNECT PANEL OPTIONAL POWER FACTOR POLARITY SWITCH BYPASS BO...

Страница 45: ...t of current into the gate This gate pulse must be more positive than the cathode voltage Since there is a standard PN junction between gate and cathode the voltage between these terminals must be sli...

Страница 46: ...L PROTECTION This welder has thermostatic protection from excessive duty cycles overloads loss of cooling and excessive ambient temperatures When the welder is subjected to an overload or inadequate c...

Страница 47: ...cal Output Voltage Waveform AC Tig Mode F 40 Typical AC Voltage Waveform 50 AMPS AC Tig Mode F 41 Typical AC Voltage Waveform 2 AMPS AC Tig Mode F 42 Typical Output Voltage Waveform 200 AMPS DC Tig Mo...

Страница 48: ...te to the machine symptom Perform these tests checks in the order listed In general these tests can be conducted without removing the case wrap around cover Step 3 RECOMMENDED COURSE OF ACTION The las...

Страница 49: ...the PC Board can t be installed immediately put it back in the static shielding bag If the PC Board uses protective shorting jumpers don t remove them until installation is complete If you return a P...

Страница 50: ...re you proceed Call 1 888 935 3877 PROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENT S RECOMMENDED COURSE OF ACTION OUTPUT PROBLEMS The machine is dead No weld out put no 115 VAC at the receptacle 1 C...

Страница 51: ...1 Check for loose or faulty connec tions on the heavy current carry ing leads Polarity switch output choke output terminals etc 2 Check for faulty connections or a defective thermostat Check leads 213...

Страница 52: ...ght is off 2 The air louvers may be blocked Remove the air obstruction and allow the unit to cool 1 One of the thermostats may be faulty Check or replace See the Wiring Diagram 2 Check for loose or fa...

Страница 53: ...of the heavy current carrying leads 3 Perform the SCR Bridge Test 4 Perform the T1 Transformer Test 5 Check the output current con trols for proper operation Normal resistance is 10 000 ohms See the W...

Страница 54: ...ng in the TIG mode the remote control device may be defective 1 Perform the SCR Bridge Test 2 Perform the T1 Transformer Test 3 Check the output current con trols for proper operation Normal resistanc...

Страница 55: ...inal insu lators for cracks or signs of over heating 1 Diode D1 may be shorted Check and replace if necessary 2 Check the polarity switch S2 for proper function and correct con nections 3 Perform the...

Страница 56: ...nterference Make sure that the machine is grounded properly according to the installation instructions If there are other high frequency sources in the area make cer tain that they are grounded prop e...

Страница 57: ...e control board 1 Check the high voltage trans former T2 The normal resis tance of the secondary winding is 12 5k ohms ELECTRIC SHOCK CAN KILL When 115 VAC is applied to T2 a very high voltage is deve...

Страница 58: ...1 The spark gap may be too large Check and reset per instructions in the Maintenance Section of this manual 2 The work and or torch cables may be in poor condition allow ing the high frequency to lea...

Страница 59: ...may be a welding proce dure problem When AC TIG welding the arc is erratic and there is a loss of clean ing of the work piece 1 The tungsten electrode may be small for the process Use a larg er diame...

Страница 60: ...Jumper in connector J 3 If the machine functions normally the Advanced Process panel or harness is defective 1 Welding current may be too high for the electrode size Reduce current control setting or...

Страница 61: ...nel or harness is defective 1 Check that either the advanced control board or jumper plug is in J3 on the control board 1 Check R1 potentiometer and associated leads between the control board and plug...

Страница 62: ...for electrical troubleshooting assistance before you proceed Call 1 888 935 3877 PROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENT S RECOMMENDED COURSE OF ACTION FUNCTION PROBLEMS The meter does not...

Страница 63: ...ch set ting on the board See Installation Manual 1 Check plug J3 on the control board Either the jumper plug or the advanced control board must be plugged into J3 TROUBLESHOOTING REPAIR TROUBLESHOOTIN...

Страница 64: ...8 NOTES F 18 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 65: ...u do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before you proceed C...

Страница 66: ...the Mode Switch to the TIG mode and without closing the arc start switch preset the panel maxi mum output control so the panel digital meter reads 200 amps 2 Using a DC avg digital test voltmeter wit...

Страница 67: ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X DZ16 C47 R274 D58 R93 D21 X11 D65 C106 C35 Q17 D80 Q23 Q14 C31 R96 C128 C152 R318 R333 C76 R331 DZ22 D67 C155 R134 X10 R205...

Страница 68: ...2 F 22 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOT...

Страница 69: ...any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before...

Страница 70: ...he input power to the Precision TIG 375 machine 2 Using the 3 8 nut driver remove the right side case cover 3 Locate the Spark Gap Assembly at the lower rear right side of the machine See Figure F 3 4...

Страница 71: ...oughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou ble...

Страница 72: ...o step 6 See Wiring Diagram 6 Unplug P22 from protection board Measure resistance at P22 See Tables 7 If readings below are OK protection board is bad 8 If readings below are wrong remote amptrol or r...

Страница 73: ...the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before you proceed Call 1 888 935 3877...

Страница 74: ...rrect transformer secondary voltages per Table F 3 5 Carefully check for 63 5 VAC at leads 267 to lead 268 Lead 268 is located at the background rectifier Note Lead 267 is located at resistor R8 See W...

Страница 75: ...X2 X1 TO X3 PRIMARY WINDINGS H1 TO H2 H1 TO H3 H1 TO H4 SECONDARY VOLTAGES 20 VAC 18VAC 85 VAC 75 VAC PRIMARY VOLTAGES 208 VAC 230 VAC 460 VAC NOTE If the input voltages vary the secondary voltages w...

Страница 76: ...0 NOTES F 30 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 77: ...eason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before you p...

Страница 78: ...igger and check for approximately 115 VAC at the solenoid leads 231A and 235 If the correct voltage is present the solenoid should activate and gas should flow 8 If voltage is present at leads 231A an...

Страница 79: ...not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before you proceed Call 1...

Страница 80: ...y Replace the SCR Bridge Assembly See SCR Bridge Assembly Removal and Replacement 4 Repeat Step 3 testing SCR2 SCR3 and SCR4 5 To further check the SCR s functions use an SCR tester and proceed to the...

Страница 81: ...any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before...

Страница 82: ...Figure F 8 3 Perform the following test for all four SCRs See Figure F 8 4 Construct the circuit outline in Figure F 9 One 6V lantern battery can be used Resistor val ues are 10 The voltmeter scale s...

Страница 83: ...ter reads higher than zero the SCR is shorted 8 With switch SW 1 closed close switch SW 2 for two seconds and release The voltmeter should read 3 to 6 volts before and after switch SW 2 is released If...

Страница 84: ...8 NOTES F 38 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 85: ...rom a properly operating machine Note that each ver tical division represents 20 volts and that each horizontal division represents 5 milliseconds in time NOTE Scope probes connected at machine output...

Страница 86: ...l voltage and waveform checks with high frequency circuit OFF Perform High Frequency Disable Procedure This is the typical AC output voltage waveform generated from a properly operating machine Note t...

Страница 87: ...generated from a properly operating machine Note that each ver tical division represents 20 volts and that each horizontal division represents 5 milliseconds in time NOTE Scope probes connected at ma...

Страница 88: ...erform all voltage and waveform checks with high frequency circuit OFF Perform High Frequency Disable Procedure This is the typical AC output voltage waveform generated from a properly operating machi...

Страница 89: ...to work NOTE AC balance control set at Balanced position TYPICAL OUTPUT VOLTAGE WAVEFORM MACHINE LOADED TO 200 AMPS DC TIG MODE HIGH VOLTAGE HIGH FREQUENCY can damage test equipment Perform all volta...

Страница 90: ...4 F 44 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOT...

Страница 91: ...ughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bles...

Страница 92: ...o cut lead 7 Using a 7 16 nut driver disconnect heavy black leads S and F See Figure F 12 8 Using a 3 8 nut driver remove the screw securing the spark gap assembly box See Figure F 12 This will allow...

Страница 93: ...TRANSFORMER REMOVAL AND REPLACEMENT continued Figure F 12 3 8 Screw Leads S and F Locations Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC...

Страница 94: ...8 NOTES F 48 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 95: ...etailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electric...

Страница 96: ...cess to the control board and its plugs 4 From left to right label and disconnect plugs J4 J5 J6 J8 J9 J10 J11 J12 See Figure F 14 5 Cut any necessary cable ties 6 Using a phillips head screwdriver re...

Страница 97: ...VAL AND REPLACEMENT continued J12 J11 J10 J9 J8 J6 J5 J4 Figure F 14 Control Board Plug Locations Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Mast...

Страница 98: ...2 F 52 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOT...

Страница 99: ...his manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting...

Страница 100: ...Wiring Diagram 6 Remove the three screws mounting the Heat Sink Assembly to the Lift Bale Assembly Note placement of Insulators for reassembly 7 See SCR Replacement Procedures 8 Replace all leads baff...

Страница 101: ...or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting assistance before you proceed Call 1 888 935 3877 DESCRIPTION This proc...

Страница 102: ...lint free cloth or paper towel 4 Inspect the mounting surfaces of each new diode Remove all burrs and wipe clean Do not use steel wool or any abrasive cleanser on the diode mount ing surface 5 Apply a...

Страница 103: ...er to the technician or machine operator and will invalidate your factory warranty For your safety and to avoid elec trical shock please observe all safety notes and precautions detailed throughout th...

Страница 104: ...COMMENDED THAT ALL NEW HARDWARE LEAF SPRING AND HOUSING BE USED FOR REASSEMBLY 2 Remove the old SCR 3 Clean the area on the heat sink around the SCR mounting surface Using a putty knife or similar too...

Страница 105: ...spring Orient the leaf spring so that it s ends are curved upward toward the bolt heads See figure F 21 Pressing on the bolt heads should pro duce a rocking motion of the spring in its housing If the...

Страница 106: ...turn 4 Tighten first cap screw 1 2 turn 5 Tighten second cap screw 1 2 turn 6 Tighten first cap screw 1 4 turn 7 Assembly now has proper clamping force 8 Perform the Active SCR Test CLAMPING PROCEDUR...

Страница 107: ...on the bolt heads should produce a rocking action of the spring in it s housing 5 Insert clamp assembly thru heat sinks Install nuts Tighten clamp nuts equally on bolts until finger tight Be sure tha...

Страница 108: ...2 F 62 PRECISION TIG 375 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOT...

Страница 109: ...s manual If for any reason you do not understand the test procedures or are unable to perform the test repairs safely contact the Lincoln Electric Service Department for electrical trou bleshooting as...

Страница 110: ...slot head screw drivers carefully pry the polarity switch handle from the shaft 8 Carefully peel back the lower nameplate on the case front located around the polarity switch to gain access to the pol...

Страница 111: ...RCUIT VOLTAGES MAXIMUM AC OPEN CIRCUIT VOLTAGE MAXIMUM DC OPEN CIRCUIT VOLTAGE 75 VAC 68 VDC MAXIMUM ACCEPTABLE OUTPUT VOLTAGE AT MINIMUM OUTPUT SETTINGS DC TIG Mode 2 5 Amps 20 Volts MAXIMUM ACCEPTAB...

Страница 112: ...6 F 66 PRECISION TIG 375 NOTES Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master T...

Страница 113: ...2 G 14 Control P C Board Schematic Codes above 11000 G4762 Page 3 G 15 Control P C Board Schematic Codes above 11000 G4762 Page 4 G 16 Control P C Board Schematic Codes above 11000 G4762 Page 5 G 17 C...

Страница 114: ...220A G4 218 SCR4 D1 X1 NEG SCR3 POS SCR1 SCR2 252 B 224 G4047 3 8 2002A PRECISION TIG 375 WIRING DIAGRAM L9 L10 L6 L5 L4 L13 L11 411 W 403 404 405 406 407 408 409 410 401 402 TIG OPTION PCB J1 1 3 4 5...

Страница 115: ...20A G4 218 SCR4 D1 X1 NEG SCR3 POS SCR1 SCR2 252 B 224 G4047 1 3 8 2002A PRECISION TIG 375 WIRING DIAGRAM L9 L10 L6 L5 L4 L13 L11 411 W 403 404 405 406 407 408 409 410 401 402 TIG OPTION PCB J1 1 3 4...

Страница 116: ...S INTO LOWER SWITCHED RECEPTACLE PRECISION TIG 375 WIRING DIAGRAM L9 L10 L6 L5 L4 L13 L11 411 W 403 404 405 406 407 408 409 410 401 402 TIG OPTION PCB J1 06 17 20 02 1 3 4 5 6 8 9 10 7 2 1 3 4 5 6 8 9...

Страница 117: ...VIEW OF CONNECTOR ON PC BOARD ELECTRICAL SYMBOLS PER E1537 SYMBOLES LECTRIQUES SELON E1537 S MBOLOS EL CTRICOS CONFORME A E1537 COMPONENT VALUE UNITS RESISTORS OHMS WATTS CAPACITORS MFD VOLTS 8 0F CON...

Страница 118: ...BINA DE RELEVADOR DE 12V DE AC DIODE ROUE LIBRE DIODO DE RUEDA LIBRE L1 INDUCTEUR DE SORTIE STARTER INDUCTOR DE SALIDA ESTABILADOR INDUCTEUR DE HAUTE FR QUENCE INDUCTORES DE ALTA FRECUENCIA STARTERS T...

Страница 119: ...R X14 231B 231E 236 TOROID TOROID HI FREQ 115VAC GAS 115VAC FAN 115VAC 235 260 265 266 252 253 MICRO SWITCH ON POLARITY SWITCH VOLT FEEDBACK ELECTRODE VOLT FEEDBACK WORK 265 266 252 253 MICRO SWITCH O...

Страница 120: ...BALANCE REMOTE RED GREEN GREEN GAS GREEN THERMAL YELLOW B W B W B W B W 331 332 333 B W 334 335 331 331 332 332 333 333 334 334 335 335 B W B W B W B W B W 6J10 1J10 7J10 2J10 8J10 3J10 9J10 4J10 10J1...

Страница 121: ...AGE 1 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Ret...

Страница 122: ...GE 2 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Retu...

Страница 123: ...GE 3 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Retu...

Страница 124: ...C159 37 S16668 5 CAPACITOR CEM O 022 50V 20 C14 C127 2 S13490 25 CAPACITOR TAEL 4 7 35V 10 C15 C141 C164 3 S13490 181 CAPACITOR ALEL 22 63V 20 C22 C51 2 T11577 54 CAPACITOR CD 750PF 1000V 10 C23 C39 C...

Страница 125: ...62 PAGE 1 G 13 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sectio...

Страница 126: ...62 PAGE 2 G 14 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sectio...

Страница 127: ...62 PAGE 3 G 15 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sectio...

Страница 128: ...62 PAGE 4 G 16 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sectio...

Страница 129: ...62 PAGE 5 G 17 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sectio...

Страница 130: ...38 C62 C72 C73 C74 C75 C79 C80 C88 C91 C104 C107 C112 C128 C134 C142 C144 C145 C146 C147 C150 C151 C152 C153 C154 C156 C159 C170 31 S16668 5 CAPACITOR CEMO 022 50V 20 C22 C51 2 T11577 54 CAPACITOR CD...

Страница 131: ...CHANGE J23 2 MFD CAPACITORS RESISTORS Ohms UNLESS OTHERWISE SPECIFIED 1A 400V ELECTRICAL SYMBOLS PER E1537 DIODES UNLESS OTHERWISE SPECIFIED GENERAL INFORMATION 1 4W 022 50V LABELS UNLESS OTHERWISE SP...

Страница 132: ...d may result in danger to the Machine Operator or Technician Improper PC board repairs could result in damage to the machine ELECTRICAL DIAGRAMS G 20 PRECISION TIG 375 PC BOARD ASSEMBLY PROTECTION M16...

Страница 133: ...ED 1 4W OF A COMPLETE ELECTRICAL SYMBOLS PER E1537 EARTH GROUND CONNECTION Graphic Graphic FRAME CONNECTION ARC STABILIZER CAPACITOR RESISTOR N A SHOW THE EXACT COMPONENTS COMMON CONNECTION AND SCREW...

Страница 134: ...e quality of the design and may result in danger to the Machine Operator or Technician Improper PC board repairs could result in damage to the machine ELECTRICAL DIAGRAMS G 22 PRECISION TIG 375 PC BOA...

Страница 135: ...ION OWNED BY THE LINCOLN ELECTRIC CO AND IS NOT TO BE REPRODUCED DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF UNLESS OTHERWISE SPECIFIED THE LINCOLN ELECTRIC CO CIRCUIT BOARD S WITH PUBLISHED S...

Страница 136: ...y result in danger to the Machine Operator or Technician Improper PC board repairs could result in damage to the machine ELECTRICAL DIAGRAMS PRECISION TIG 375 PC BOARD ASSEMBLY BYPASS AND CE L10882 1...

Страница 137: ...4039 PAGE 1 G 25 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sect...

Страница 138: ...4039 PAGE 2 G 26 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sect...

Страница 139: ...3 D4 D5 D6 D7 D9 5 S25040 5SMT DIODE SMD DUAL 0 200A 70V UFR DZ1 1 S25046 1SMT ZENER DIODE SMD 0 5W 5 1V 5 SOD123 DZ2 DZ3 2 S25046 4SMT ZENER DIODE SMD 0 5W 12V 5 SOD 123 N D J1 1 S24020 12 CONNECTOR...

Страница 140: ...4760 PAGE 1 G 28 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sect...

Страница 141: ...4760 PAGE 2 G 29 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sect...

Страница 142: ...4760 PAGE 3 G 30 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual Return to Section TOC Return to Section TOC Return to Section TOC Return to Sect...

Страница 143: ...1 S25020 5SMT CAPACITOR SMD CERAMIC 2700pF 50V 5 X7R S0805 C9 C27 C28 C46 4 S25020 27SMT CAPACITOR SMD CER 0 1MF 50V 20 80 Z5U S0805 C11 1 S25020 9SMT CAPACITOR SMD CERAMIC 47pF 50V 5 COG S0805 C35 C...

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