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WELDED MATERIALS CAN BURN:  Welding generates a large amount of heat.  Hot surfaces and 
materials in work area can cause serious burns.  Use gloves and pliers when touching or moving 
materials in the work area. 

 

SAFETY MARK:  This equipment is suitable for supplying power for welding operations carried out in 
an environment with increased hazard of electric shock. 

 

CYLINDER MAY EXPLODE IF DAMAGED:  Use only compressed gas cylinders containing the 
correct shielding gas for the process used and properly operating regulators designed for the gas and 
pressure used.  Always keep cylinders in an upright position securely chained to a fixed support.  Do 
not move or transport gas cylinders with the protection cap removed.  Do not allow the electrode, 
electrode holder, work clamp or any other electrically live part to touch a gas cylinder.  Gas cylinders 
must be located away from areas where they may be subjected to physical damage or the welding 
process including sparks and heat sources. 

 

NOISE APPEARES DURING WELDING CAN BE HARMFUL:  Welding arc can cause noise with high 
level of 85dB for 8-hour week day.  Welders operating welding machines are obligated to wear the 
proper ear protectors /appendix No. 2 for the Decree of the Secretary of Labor and Social Policy from 
17.06 1998 – Dz.U. No. 79 pos. 513/.  According to the Decree the Secretary of Health and Social 
Welfare from 09.07.1996 /Dz.U. No. 68 pos. 194/, employers are obligated to carry examinations and 
measurements of health harmful factors. 

 

MOVING PARTS ARE DANGEROUS:  There are moving mechanical parts in this machine, which can 
cause serious injury.  Keep your hands, body and clothing away from those parts during machine 
starting, operating and servicing. 

 

Installation and Operator Instructions 

 
Read this entire section before installation or operation 
of the machine. 
 

Location and Environment 

Mount the STT Module directly to the bottom of a 
compatible Power Wave “S” series power source 
utilizing the quick lock mechanism as shown.  
The STT Module will operate in harsh environments and 
can be used outdoors. Even so, it is important that 
simple preventative measures are followed in order to 
assure long life and reliable operation. 

 

The machine must be located where there is free 
circulation of clean air such that movement into and 
out of the louvers will not be restricted. 

 

Dirt and dust that can be drawn into the machine 
should be kept to a minimum. The use of air filters 
on the air intake is not recommended because 
normal air flow may be restricted. Failure to observe 
these precautions can result in excessive operating 
temperatures and nuisance shutdown. 

 

Keep the machine dry. Shelter from rain and snow. 
Do not place on wet ground or in puddles. 

 

Do not mount the Power Wave “S” series power 
source and STT Module combination over 
combustible surfaces.  

 

Figure A.1 

 

Control Cable Connections 

General guidelines 

Genuine Lincoln control cables should be used at all 
times (except where noted otherwise). Lincoln cables 
are specifically designed for the communication and 
power needs of the Power Wave systems. Most are 
designed to be connected end to end for ease of 
extension. Generally, it is recommended that the total 
length not exceed 30,5m. The use of nonstandard 
cables, especially in lengths greater than 7,6m, can lead 
to communication problems (system shutdowns), poor 
motor acceleration (poor arc starting), and low wire 
driving force (wire feeding problems). Always use the 
shortest length of control cable possible, and DO NOT 
coil excess cable. 

 

Содержание POWER WAVE STT

Страница 1: ...IM2049 02 2013 Rev 0 POWER WAVE STT module CE OPERATOR S MANUAL ENGLISH LINCOLN ELECTRIC EUROPE S L c o Balmes 89 8 2a 08008 Barcelona Spain www lincolnelectric eu ...

Страница 2: ...ule Sales code K2823 code may also contain prefixes and suffixes K3168 code may also contain prefixes and suffixes K2921 code may also contain prefixes and suffixes Is in conformity with Council Directives and amendments EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC Standards EN 60974 1 Arc Welding Equipment Part 1 Welding Power Sources 2005 EN 60974 10 Arc Welding Equipment Part 10 E...

Страница 3: ...mediately to the dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Safety 1 Installation and Operator Instructions 2 Electromagnetic Compatibility EMC 8 Technical Specifications 9 WEEE 9 Spare Parts 9 Electrical Schema...

Страница 4: ...ther surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies ...

Страница 5: ...rom those parts during machine starting operating and servicing Installation and Operator Instructions Read this entire section before installation or operation of the machine Location and Environment Mount the STT Module directly to the bottom of a compatible Power Wave S series power source utilizing the quick lock mechanism as shown The STT Module will operate in harsh environments and can be u...

Страница 6: ... Negative electrode Polarity The STT process CANNOT be run using negative electrode polarity However for processes other than STT requiring negative polarity such as some Innershield applications the electrode and work connections should be reversed at the load NOT at the input to the STT Module Connect the electrode cable to the negative stud of the power source and work cable to the output stud ...

Страница 7: ... by the power sources and result in arc interference For longitudinal applications connect all work leads at one end of the weldment and all of the work voltage sense leads at the opposite end of the weldment Perform welding in the direction away from the work leads and toward the sense leads See Figure a 4 Figure A 4 1 Direction of travel 2 Connect all sense leads at the end of the weld 3 Connect...

Страница 8: ...www powerwavesoftware com or contact the local Lincoln Electric sales representative The power source controls the POWER WAVE STT MODULE CE based on the selected weld mode For a more detailed description and specific operating instructions consult the power source Instruction Manual Steady green System okay The power source and wire feeder are communicating normally Blinking green Occurs during a ...

Страница 9: ...the Differential I O output receptacle on the rear of the power source 3 Differential I O Sync Tandem Output Supports Synchronized Tandem MIG Welding with other compatible power sources Note This feature is not compatible with the STT process and is therefore disabled when using STT weld modes 4 Watercooler Pass Through CE model only Provides a channel to conceal and protect the power and control ...

Страница 10: ...English English 7 CONNECTION DIAGRAM SYSTEM STT MODULE CE CONNECTION DIAGRAM Figure A 5 1 Ground cable 2 Electrode cable to feeder 3 Sense lead cable ...

Страница 11: ...s and telephone cables that are in or adjacent to the work area and the machine Radio and or television transmitters and receivers Computers or computer controlled equipment Safety and control equipment for industrial processes Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near th...

Страница 12: ...nd of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health Spare Parts 12 05 Part List reading instructions Do not use this part list for a machin...

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