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MAINTENANCE

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POWER WAVE® S350CE

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Do not operate with covers

removed.

• Turn off power source before

installing or servicing.

• Do not touch electrically hot

parts.

• Turn the input power to the welding power

source off at the fuse box before working in the

terminal strip.

• Only qualified personnel should install, use or

service this equipment.

------------------------------------------------------------------------

ROUTINE MAINTENANCE

Routine maintenance consists of periodically blowing

out the machine, using a low-pressure air stream, to

remove accumulated dust and dirt from the intake and

outlet louvers, and the cooling channels in the

machine.

PERIODIC MAINTENANCE

Calibration of the POWER WAVE® S350CE is critical

to its operation. Generally speaking the calibration will

not need adjustment. However, neglected or improp-

erly calibrated machines may not yield satisfactory

weld performance. To ensure optimal performance,

the calibration of output Voltage and Current should

be checked yearly.

CALIBRATION SPECIFICATION

Output Voltage and Current are calibrated at the fac-

tory. Generally the machine calibration will not need

adjustment. However, if the weld performance

changes, or the yearly calibration check reveals a

problem, use the calibration section of the

Diagnostics Utility

to make the appropriate adjust-

ments.

The calibration procedure itself requires the use of a

grid, and certified actual meters for voltage and cur-

rent. The accuracy of the calibration will be directly

affected by the accuracy of the measuring equipment

you use. The

Diagnostics Utility

includes detailed

instructions, and is available on the

Service

Navigator CD

or at

www.powerwavesoftware.com

Содержание POWER WAVE S350CE

Страница 1: ...es having Code Numbers 11625 11783 12795 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at linc...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Страница 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Страница 8: ...4 NOTES POWER WAVE S350CE 4...

Страница 9: ...2 Design Features B 3 Case Front Controls B 3 Case Back Controls B 4 Common Welding Procedures B 5 thru B 7 ________________________________________________________________________________ Accessorie...

Страница 10: ...olts 350 Amps 31 5 Volts 320 Amps 30 Volts INPUT VOLTAGE PHASE FREQUENCY 230 3 50 60 380 415 3 50 60 460 3 50 60 575 3 50 60 Input Amperes 35 20 17 14 28 16 14 11 Idle Power 300 Watts Max fan on Power...

Страница 11: ...DEPTH 24 80in 630mm WEIGHT 85 lbs 39 kg OPERATING TEMPERATURE RANGE 4 F to 104 F 20C to 40C STORAGE TEMPERATURE RANGE 40 F to 185 F 40C to 85C PROCESS GMAW GMAW Pulse FCAW GTAW DC SMAW OUTPUT RANGE AM...

Страница 12: ...red with a steel plate at least 060 1 6mm thick which shall extend not less than 5 90 150mm beyond the equipment on all sides WARNING LIftING Both handles should be used when lifting POWER WAVE S350CE...

Страница 13: ...not being used at high currents INPUT VOLTAGE SELECTION The POWER WAVE S350CE automatically adjusts to work with different input voltages No reconnect switches settings are required The POWER WAVE S3...

Страница 14: ...rcLink ArcLink POSITIVE WORK CLAMP BACK CONNECTIONS ON LF 45 LF 45 GUN K470 XX WORK POWER WAVE S350 CE POSITIVE GMAW K940 XX WORK SENSE REGULATOR FLOWMETER GAS HOSE ArcLink ArcLink FIGURE A 2 FIGURE A...

Страница 15: ...ten result in unsatisfactory welding perfor mance Always use the largest welding cables elec trode and work that are practical and be sure all connections are clean and tight Note Excessive heat in th...

Страница 16: ...supplied to the control pc board Sense Lead Kits K940 xx are available for this pur pose The Power Wave S350CE has the ability to auto matically sense when remote sense leads are con nected With this...

Страница 17: ...ve electrode polarity This feature can be disabled through the Weld Manager Utility avail able at www powerwavesoftware com or through the set up menu if a user interface is installed into the power s...

Страница 18: ...sult in arc interference If Sense Leads ARE Used Position the sense leads out of the path of the weld current Especially any current paths common to adjacent arcs Current from adjacent arcs can induce...

Страница 19: ...t all work leads on one side of the weld joint and all of the work voltage sense leads on the opposite side such that they are out of the current path See Figure 8 A PO POWER WER SOURCE 2 POWER SOURCE...

Страница 20: ...5 pin ArcLink control cable connects the power source to the wire feeder The control cable consists of two power leads one twisted pair for digital com munication and one lead for voltage sensing The...

Страница 21: ...THE FRONT OF THIS OPERATING MAN UAL WARNING SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE POSITIVE OUTPUT NEGATIVE OUTPUT STATUS PROTECTIVE GROUND EXPLOSION WARNING OR...

Страница 22: ...commended for semiautomatic welding and may also be suitable for basic hard automation applications The POWER WAVE S350CE can be set up in a number of config urations some requiring optional equipment...

Страница 23: ...atform State of the art power electronics technology yields superior welding capability Electronic over current protection Input over voltage protection F A N fan as needed Cooling fan only runs when...

Страница 24: ...VICENET KIT OPTIONAL 7 INPUT POWER CORD 8 RESERVED FOR FUTURE DEVELOPMENT 9 COOLER OUTPUT POWER PANEL OPTIONAL POWER WAVE S350CE 1 2 8 9 3 4 5 6 7 FIGURE B 2a CASE BACK CONTROLS See Figure B 2 for Cod...

Страница 25: ...elding mode offers the simplicity of sin gle knob control The machine will select the correct voltage and amperage based on the Wire Feed Speed WFS set by the operator Basic Welding Controls Weld Mode...

Страница 26: ...wire feed speed a corresponding voltage is preprogrammed into the machine through special soft ware at the factory The nominal preprogrammed voltage is the best aver age voltage for a given wire feed...

Страница 27: ...stick outs from 0 50 to 1 25 At very low or high wire feed speeds the adaptive range may be less due to reaching physical limitations of the welding process UltimArc Control adjusts the focus or shape...

Страница 28: ...ble Twist Mate to Lug Adapter For connection of lugged cable to Twist Mate con nectors 18 457 mm long Order K2176 1 Dual Cylinder Kit Permits side by side mounting of two full size gas cylinders with...

Страница 29: ...length ORDER K2374 1 STICK ELECTRODE HOLDER CABLE AND WORK CABLE ASSEMBLY Includes 200A stick electrode holder welding cable work clamp and Twist Mate adapter ORDER K2394 1 TIG OPTIONS Pro Torch TIG T...

Страница 30: ...king the calibration will not need adjustment However neglected or improp erly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the calibration of output V...

Страница 31: ...and or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be per...

Страница 32: ...ns are indicated in the following chart Table E 1 Light Condition Steady Green Blinking Green Fast Blinking Green Alternating Green and Red Steady Red Blinking Red Status LED off Input control board N...

Страница 33: ...ck fan operation Be sure process does not exceed duty cycle limit of the machine The long term average secondary weld current limit has been exceeded NOTE The long term average secondary current limit...

Страница 34: ...charge timeout 346 Transformer primary over current Other Indication Input current limit has been exceeded Typically indicates short term power overload If problem persists contact Service Department...

Страница 35: ...1 No Input Power 2 Input voltage is too low or too high 1 Input voltage is too low or too high 2 Thermal Error 3 Secondary current limit has been exceeded see error 54 3a Input control board fault see...

Страница 36: ...ne calibration 6 Wire feed problem 1 Check for proper fan operation Fan should run in a low speed setting when the machine is idle and in a high speed when the output is triggered Check for material b...

Страница 37: ...own to protect itself 2 System Fault 1 Input voltage may be too low lim iting output capability of the power source 2 Machine calibration 1 Wire feed problem 2 Loss of or improper Shielding Gas 3 Mach...

Страница 38: ...tion 1 Verify that the correct patch cable or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LE...

Страница 39: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 40: ...F 2 DIMENSION PRINT F 2 POWER WAVE S350CE L L1 15 51 10 05 5 1 1 A A 0 02 2 13 13 9 91 1 18 18 8 81 1 6 6 0 00 0 27 27 4 43 3 22 22 2 25 5 18 18 3 35 5...

Страница 41: ...This page intentionally left blank...

Страница 42: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 43: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 44: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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