Lincoln Electric Power MIG 215 Скачать руководство пользователя страница 3

ii

SAFETY

ii

ARC RAYS can burn.

4.a. Use  a  shield  with  the  proper  filter  and  cover

plates  to  protect  your  eyes  from  sparks  and
the rays of the arc when welding or observing
open  arc  welding.  Headshield  and  filter  lens
should conform to ANSI Z87. I standards.

4.b. Use  suitable  clothing  made  from  durable  flame-resistant

material  to  protect  your  skin  and  that  of  your  helpers  from
the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.

ELECTRIC  SHOCK  can

kill.

3.a. The  electrode  and  work  (or  ground)  circuits

are  electrically  “hot”  when  the  welder  is  on.
Do not touch these “hot” parts with your bare
skin  or  wet  clothing.  Wear  dry,  hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.

In addition to the normal safety precautions, if welding

must be performed under electrically hazardous

conditions (in damp locations or while wearing wet

clothing; on metal structures such as floors, gratings or

scaffolds; when in cramped positions such as sitting,

kneeling or lying, if there is a high risk of unavoidable or

accidental contact with the workpiece or ground) use

the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In  semiautomatic  or  automatic  wire  welding,  the  electrode,

electrode  reel,  welding  head,  nozzle  or  semiautomatic
welding gun are also electrically “hot”.

3.d. Always  be  sure  the  work  cable  makes  a  good  electrical

connection  with  the  metal  being  welded.  The  connection
should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical

(earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace
damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never  simultaneously  touch  electrically  “hot”  parts  of

electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

POWER MIG 215

FUMES AND GASES

can be dangerous.

5.a. Welding  may  produce  fumes  and  gases

hazardous to health. Avoid breathing these
fumes  and  gases.  When  welding,  keep
your  head  out  of  the  fume.  Use  enough
ventilation and/or exhaust at the arc to keep

fumes  and  gases  away  from  the  breathing  zone. 

When

welding  with  electrodes  which  require  special

ventilation such as stainless or hard facing (see

instructions on container or MSDS) or on lead or

cadmium plated steel and other metals or coatings

which produce highly toxic fumes, keep exposure as

low as possible and below Threshold Limit Values (TLV)

using local exhaust or mechanical ventilation. In

confined spaces or in some circumstances, outdoors, a

respirator may be required. Additional precautions are

also required when welding on galvanized steel.

5. b.  The operation of welding fume control equipment is affected

by  various  factors  including  proper  use  and  positioning  of
the equipment, maintenance of the equipment and the spe-
cific  welding  procedure  and  application  involved.    Worker
exposure  level  should  be  checked  upon  installation  and
periodically  thereafter  to  be  certain  it  is  within  applicable
OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming  from  degreasing,  cleaning  or  spraying  operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating prod-
ucts.

5.d. Shielding  gases  used  for  arc  welding  can  displace  air  and

cause  injury  or  death.  Always  use  enough  ventilation,
especially  in  confined  areas,  to  insure  breathing  air  is  safe.

5.e. Read and understand the manufacturerʼs instructions for this

equipment  and  the  consumables  to  be  used,  including  the
material  safety  data  sheet  (MSDS)  and  follow  your
employerʼs safety practices. MSDS forms are available from
your  welding  distributor  or  from  the  manufacturer.

5.f. Also see item 1.b.

AUG 06

Содержание Power MIG 215

Страница 1: ...MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 1 11 10 07 70 0 1 11 10 09 9...

Страница 2: ...SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase a copy of Safety...

Страница 3: ...cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Страница 4: ...ng can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job...

Страница 5: ...crans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemis...

Страница 6: ...cially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the for...

Страница 7: ...hanging Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Wire Drive Configuration B 4 B 5 Making a...

Страница 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Gun Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Gu...

Страница 9: ...79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700 IPM 1 27 17 8 m minute WIRE SPEED RANGE Standard Voltage Phase Frequency Input Current 170 Amp Rated O...

Страница 10: ...ding and lift off cardboard carton Cut banding holding the machine to the skid Remove foam and corrugated packing material Untape accessories from Gas Bottle Platform Unscrew the two wood screws at th...

Страница 11: ...es proper grounding of the welder frame when the welder plug is inserted into a grounded receptacle FIGURE A 2 Receptacle Diagram CONNECT TO A SYSTEM GROUNDING WIRE SEE THE UNITED STATES NATIONAL ELEC...

Страница 12: ...IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinder valve for an ins...

Страница 13: ...d ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or...

Страница 14: ...es Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The POWER MIG 215 is rated at 215 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of high...

Страница 15: ...tion 6 Position the Readi Reel so that it will rotate in a direction when feeding so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retaining...

Страница 16: ...or changing drive rolls and or guides Do not touch electrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized severa...

Страница 17: ...ET HEAD CAP SCREW CONNECTOR BLOCK WARNING 5 Loosen the socket head cap screw that holds the connector bar against the gun bushing Important Do not attempt to completely remove the socket head cap scre...

Страница 18: ...the line voltage is less than rated input The unit will continue to weld but the output may be less than normal for a given tap setting If your input line is low you may want to select a higher voltag...

Страница 19: ...for use with the POWER MIG 215 Each is rated 250 amps 40 duty cycle and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser...

Страница 20: ...and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrically HOT 3 Operation w...

Страница 21: ...le shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this equipment Turn the input power off at the fuse box before working on e...

Страница 22: ...Loosen the set screw with a 5 64 2 0 mm Allen wrench 2 Remove the gas diffuser from the gun tube 3 Lay the gun and cable out straight on a flat surface Loosen the set screw located in the brass connec...

Страница 23: ...re Alum wire CONTACT TIPS Standard Duty KP2020 6B1 025 0 6 mm KP2020 7B1 030 0 8 mm KP2020 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Heavy Duty KP2021 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Tapered KP2022 5B...

Страница 24: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Страница 25: ...with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assemb...

Страница 26: ...e or gun cable may be dirty 3 Check drive roll tension and position of grooves 4 Check for worn or loose drive rolls 5 The electrode may be rusty or dirty 6 Check for damaged or incorrect contact tip...

Страница 27: ...y is con nected properly and turned on 2 If the gas solenoid does actuate click when the gun trigger is pulled there may be a restriction in the gas supply line 3 The gun cable assembly may be faulty...

Страница 28: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Страница 29: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Страница 30: ...F 3 F 3 DIMENSION PRINT 3 00F M19231 POWER MIG 215...

Страница 31: ...NOTES POWER MIG 215...

Страница 32: ...NOTES POWER MIG 215...

Страница 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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