Lincoln Electric Power MIG 215 Скачать руководство пользователя страница 26

E-3 

E-3 

TROUBLESHOOTING

PROBLEMS

(SYMPTOMS)

Poor arc striking with electrode
sticking or blasting off.

Auxiliary receptacle is “dead” - no
auxiliary voltage.

Rough wire feeding or wire will not
feed but drive rolls are turning.

POSSIBLE 

CAUSE

1. Make sure settings for wire feed

speed and voltage are correct
for process being used.

2. The gas shielding may be

improper for process being used.

3.  Check input line voltage to be

with in machines recommended
rating range.

4.  Check that the machine recon-

nect panel is configured properly
for the applied voltage. 

1. Circuit breaker (on case back)

may have opened.  Reset.

1. The gun cable may be kinked or twisted.

2. The wire may be jammed in the gun

cable, or gun cable may be dirty.

3. Check drive roll tension and

position of grooves.

4. Check for worn or loose drive rolls.

5. The electrode may be rusty or dirty.

6. Check for damaged or incorrect

contact tip.

7.  Check wire spindle for ease of

rotation and adjust break ten-
sion knob if necessary.

8.  Check that the gun is pushed all

the way into gun mount and
properly seated.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas
of misadjustment have been
checked and the problem persists,

Contact your local Lincoln

Authorized Field Service Facility.

OUTPUT PROBLEMS

If  for  any  reason  you  do  not  understand  the  test  procedures  or  are  unable  to  perform  the  tests/repairs  safely,  contact  your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY 

for assistance before you proceed.

CAUTION

FEEDING PROBLEMS

POWER MIG 215

Observe all Safety Guidelines detailed throughout this manual

Содержание Power MIG 215

Страница 1: ...MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 1 11 10 07 70 0 1 11 10 09 9...

Страница 2: ...SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase a copy of Safety...

Страница 3: ...cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Страница 4: ...ng can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job...

Страница 5: ...crans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemis...

Страница 6: ...cially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the for...

Страница 7: ...hanging Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Wire Drive Configuration B 4 B 5 Making a...

Страница 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Gun Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Gu...

Страница 9: ...79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700 IPM 1 27 17 8 m minute WIRE SPEED RANGE Standard Voltage Phase Frequency Input Current 170 Amp Rated O...

Страница 10: ...ding and lift off cardboard carton Cut banding holding the machine to the skid Remove foam and corrugated packing material Untape accessories from Gas Bottle Platform Unscrew the two wood screws at th...

Страница 11: ...es proper grounding of the welder frame when the welder plug is inserted into a grounded receptacle FIGURE A 2 Receptacle Diagram CONNECT TO A SYSTEM GROUNDING WIRE SEE THE UNITED STATES NATIONAL ELEC...

Страница 12: ...IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinder valve for an ins...

Страница 13: ...d ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or...

Страница 14: ...es Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The POWER MIG 215 is rated at 215 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of high...

Страница 15: ...tion 6 Position the Readi Reel so that it will rotate in a direction when feeding so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retaining...

Страница 16: ...or changing drive rolls and or guides Do not touch electrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized severa...

Страница 17: ...ET HEAD CAP SCREW CONNECTOR BLOCK WARNING 5 Loosen the socket head cap screw that holds the connector bar against the gun bushing Important Do not attempt to completely remove the socket head cap scre...

Страница 18: ...the line voltage is less than rated input The unit will continue to weld but the output may be less than normal for a given tap setting If your input line is low you may want to select a higher voltag...

Страница 19: ...for use with the POWER MIG 215 Each is rated 250 amps 40 duty cycle and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser...

Страница 20: ...and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrically HOT 3 Operation w...

Страница 21: ...le shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this equipment Turn the input power off at the fuse box before working on e...

Страница 22: ...Loosen the set screw with a 5 64 2 0 mm Allen wrench 2 Remove the gas diffuser from the gun tube 3 Lay the gun and cable out straight on a flat surface Loosen the set screw located in the brass connec...

Страница 23: ...re Alum wire CONTACT TIPS Standard Duty KP2020 6B1 025 0 6 mm KP2020 7B1 030 0 8 mm KP2020 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Heavy Duty KP2021 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Tapered KP2022 5B...

Страница 24: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Страница 25: ...with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assemb...

Страница 26: ...e or gun cable may be dirty 3 Check drive roll tension and position of grooves 4 Check for worn or loose drive rolls 5 The electrode may be rusty or dirty 6 Check for damaged or incorrect contact tip...

Страница 27: ...y is con nected properly and turned on 2 If the gas solenoid does actuate click when the gun trigger is pulled there may be a restriction in the gas supply line 3 The gun cable assembly may be faulty...

Страница 28: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Страница 29: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Страница 30: ...F 3 F 3 DIMENSION PRINT 3 00F M19231 POWER MIG 215...

Страница 31: ...NOTES POWER MIG 215...

Страница 32: ...NOTES POWER MIG 215...

Страница 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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